Uncle Sam needs you

Friday, February 17th, 2012
By: Dan Davis

A metal fabricator knows the importance of diversity in business. A diverse customer base helps a company avoid the dramatic ups and downs that may come with being linked too closely to one industrial segment. A management team with diverse backgrounds helps a company prepare for a multitude of challenges, not just the ones identified by the president and his or her "yes" men. An employment base with diverse talents helps a metal fabricator respond quickly to myriad job orders because they can tackle numerous shop floor jobs, not just one.

That same scenario applies to all aspects of life. People acting of one mind with little tolerance for differing viewpoints is dangerous.

I see Washington, D.C., being like that. I understand the talents that lawyers can contribute to governing, but do an overwhelming majority of those public servants responsible for representing our interests in the nation's capital have to be of the same profession? Would it hurt to have a butcher, a banker, or a metal fabricator represent us?

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Manufacturing: A modern-day Atlas

Thursday, February 16th, 2012
By: Tim Heston

Yesterday I visited an Atlanta-area fabricator that moved into a new facility two weeks ago. The company name says it all, really: Mitchell’s Specialized Fabrication.

It’s a specialized fabricator of industrial tanks, pressure vessels, and piping run by Scott Mitchell, a no-nonsense, get-it-done manager who doesn’t hesitate to tell you how it really is. About 60 percent of company revenue comes from field service work, the remaining from in-shop fabrication.

His company just installed its first plate roll in a new facility that’s double the size of the fabricator’s previous home, on the other side of Douglasville, Ga. When I arrived, Mitchell was out on the floor operating a Hi-Lo. Equipment needed to be moved, and he didn’t hesitate to step in and help. In the front office, the phones kept ringing. Business is on a tear.

This was indicative of many of my shop visits of late. Cell phones are ringing. Work abounds. Time’s money, and as this recovery picks up steam, there’s more money to be made.

Just as I was touring an Atlanta fabricator, our president was walking through the Master Lock plant in Milwaukee. Manufacturing, it seems, has taken center stage.
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A U.S. export that might surprise you

Wednesday, February 15th, 2012
By: Vicki Bell

Almost lost among today's msnbc.com headlines and the Internet chatter about Whitney Houston's death and whether the New Jersey governor is justified in calling for the state's flags to be flown at half-staff in memorial was a link in the "Business" section that captured my attention and made me cheer. 

A small business in Americus, Georgia, is manufacturing chopsticks and exporting them to China. How sweet is that? Read the rest of this entry »


It's about getting paid

Friday, February 10th, 2012
By: Dan Davis

If you haven't checked the recent blog post by Vicki Bell, thefabricator.com's Web content manager, you are missing some good conversation.

She referenced an e-mail from a fabricator who was responding to an article in the January 2012 "Fabricating Update" e-newsletter. In the response, the fabricator said manufacturing companies could find skilled labor if they were willing to pay for the talent they were seeking: "To put it simply, there is no shortage of skilled labor in this area. The issue that persists now is the fact that no one is willing to pay for this labor. Reputable and large facilities are attempting to hire individuals to weld carbon steel, stainless, and aluminum, and the typical rate is $10 to $12 an hour."

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'Skilled labor standing right here, willing to relocate!'

Tuesday, February 7th, 2012
By: Vicki Bell

The January "Fabricating Update" included statistics and comments from the e-newsletter's recent survey about fabricator concerns. Some of the comments focused on the lack of skilled labor, an oft-cited concern in the fabricating industry and manufacturing as a whole. 

This information garnered even more comments, such as a very thoughtful response from Todd, an Alabama reader whose signature included the aka: Skilled labor standing right here, willing to relocate!

Todd's response chronicles his experience as a skilled craftsman, paints a picture of what is happening in his part of the country, and raises a valid point about why employers might be having such a difficult time attracting qualified workers. Read the rest of this entry »


Rave on, Clear Lake

Friday, February 3rd, 2012
By: Dan Davis

The fun thing about metal fabrication is how a fabricator's vocation can also be part of his or her fascination. Some use their welding skills to create art. Others use their metal bending and finishing skills to restore old automobiles. In one instance, a metal fabricator has even applied his metalworking skills to guitar-making.

Brad Ufford's work has sparked the fascination of a whole town, if not a whole generation of people. The fabricator, who works in the R&D department of Sukup Manufacturing Co. (http://www.sukup.com) in Clear Lake, Iowa, did most of the work on the new artwork anchoring Three Stars Plaza. By the way, those stars would be Buddy Holly, Ritchie Valens, and J.P. "The Big Bopper" Richardson—the three music legends who died in a plane crash after wrapping up a concert at the town's Surf Ballroom on a chilly night on Feb. 3, 1959.

The artwork is designed to mimic a central spindle with three stacked records. However, these records are not made of vinyl but of seven-gauge stainless steel, with a combined weight of 3,900 lbs., and a 15-ft., 24-in.-diameter steel spindle that weighs 1,600 lbs.

Ufford said one of the most interesting parts of the project was all of the gas tungsten arc welding that was required. Even with the stainless steel discs suspended in the air, the designers and project managers wanted the records to be cosmetically perfect, which meant no blemishes. So he had to work and etch out all of the blue marks left on the stainless steel finish after the welding.

Ufford doesn't think about the work as being that special. Sure, it's the focal point for a town so closely linked with the legendary musicians, but from a fabricating standpoint, it's just another project. In fact, Ufford said he gets more of a kick working on his automobile restorations.

"Buddy Holly is a little bit before my time," he said with a laugh.

It's before my time as well, but the music still remains pretty important to me. It's an extension of my childhood—always listening to my dad as he played his 1950s tunes even into adulthood. He never really progressed musically with the times, but that was OK. He didn't miss much in the 1970s.

Today that rockabilly sound lives on in bands like Jason and the Scorchers and the Reverend Horton Heat. They aren't household names, but they and other bands are keeping that original sound alive—albeit at a slightly faster pace. A tribute album to Buddy Holly was released in 2011, again proving Don McLean may have been a little premature in singing that Feb. 3 was the day the music died.

(If you don't like artist interpretations of original music, you might want to steer clear of this CD. In fact, Paul McCartney's performance of "It's So Easy" might scare you away from tribute albums forever. Sorry, Sir Paul.)

Once again, a metal fabricator's work makes a big impact on a community. Ufford and Sukup Manufacturing can feel confident that their contributions won't fade away.


Manufacturing and the State of the Union

Wednesday, February 1st, 2012
By: Tim Heston

For the past two years Mary Isbister, president of Wisconsin fabricator GenMet (one of The FABRICATOR’s past Industry Award winners), had a friendly bet with colleagues of the Manufacturing Council, a group that meets to propose ideas to Commerce Department Sec. John Bryson, who in turn reports those ideas to the president.

How many times would the president mention manufacturing in his State of the Union address?
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Advice for Ken about his welding career

Wednesday, January 25th, 2012
By: Vicki Bell

Are you among those who "like" The FABRICATOR page on Facebook? If so, you may have seen the January 11 post from Kenny Johnson, who wrote: "Where does everyone see the future of fabrication in the U.S.? Certified welders, or welders with degrees but no certifications? I ask this because I am looking at taking some classes and getting certified."

Perhaps no one is more qualified to answer Ken's questions than  readers of the "Welding Wire," e-newsletter. We put the questions in the January issue, and here's what some of the readers had to say. Read the rest of this entry »


Busy times, busy shops

Tuesday, January 24th, 2012
By: Tim Heston

I started this year with a spurt of shop visits-- a sorry excuse for my lack of blogging, but there it is. One high-mix, low-volume job shop is beginning the process of reorganizing its machines into cells: a sheet metal cutting machine next to a brake, next to hardware insertion. In a bold move, the company has eliminated its cutting, bending, and hardware insertion departments. Managers made sure that workers are cross trained, so they can follow piece parts through all three processes before sending a batch--a small one, as close to single-piece-part-flow as practical--to operations downstream.

Here’s the kicker: The shop did it all with no holiday shutdown.
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Manufacturing deserves special treatment

Friday, January 20th, 2012
By: Dan Davis

I apologize for being absent from the blog for most of the past six weeks. I guess I got wrapped up in Republican primary politics coverage.

That's a joke. I also was engrossed in "Storage Wars" and "American Hoggers" on A&E.

But it's kind of hard to ignore the political proceedings that are taking place all over the U.S. An election year means some sort of change is coming, and metal fabricators are no different from any other voters: They hope the change is consistent with their own political beliefs. To say that there is a little interest in this upcoming election would be a grand understatement. Read the rest of this entry »