Archive for the ‘Uncategorized’ Category

Help wanted in hiring

May 31st, 2013
By: Dan Davis

As I was walking in from the parking lot this week after giving blood, the driver of the bus that is used as a mobile blood collection center asked if he could walk in with me so he could use the restroom. He knew he needed someone to buzz him into the building, and I did just that.

As I showed him where the facilities were, he turned and asked what happened to the receptionist who used to sit at the front desk. I told him that our organization downsized a bit after the start of the Great Recession, and we learned that we could do more with less. He nodded his head and responded, "I think a lot of companies learned that, and that's what's keeping companies from hiring more people."

That bus driver didn't have an economics degree, but his observation is absolutely correct. Businesses don't want to hire any full-time employees unless they absolutely have to. It keeps them lean and helps them to be more flexible in the face of the next economic downturn. (more...)

Long-term trends are fabricators' friends

May 23rd, 2013
By: Dan Davis

With every conversation I have with a metal fabricator, I become more convinced that the companies left standing after two recessions within a 10-year span are primed to survive in this very competitive global economy. In essence, they have survived because they are the fittest.

In the wake of the bloodbath of U.S. jobs since the start of the Great Recession in the fall of 2008, these metal manufacturers represent a sector that is growing slowly—and successfully. These fabricators learned that it is much easier to make quick adjustments to a smaller, leaner enterprise than a bloated business. That's why they have leaned heavily on automation on the shop floor and software enhancements in the front office and looked to hire temporary employees when labor is needed to address short-term spikes in job activity. These company leaders know that the earlier they are able to react to drops in business, the better they will be positioned to take advantage of the inevitable upswing that occurs in the following months. The key is to have a core team of talented fabricators and the right technology mix ready to respond to new opportunities. (more...)

Welder and assistant, a good team

May 23rd, 2013
By: Vicki Bell

If you pay attention, you can learn something new on any given day. And sometimes, what you learn makes you smack your forehead, either literally or mentally, and think I should have known that.

Such was the case a couple of weeks ago when I was sharing an exchange on Facebook with a dear friend who happens to keep machinery running in a large factory, which means he keeps the factory running. He was surprised that we were in a similar industry—one that involves fabricating processes. I told him that I had even tried welding, and he brought up how much he admired welding assistants. Smack! (more...)

A grim reminder

May 21st, 2013
By: Eric Lundin

Much of a town flattened. Entire neighborhoods reduced to piles of debris. Hundreds injured. More than two dozen killed. It’s a grim reminder that the confluence of weather systems in the central U.S., specifically masses of cold, dry air from the north and fronts of warm, moist air from the south, don’t mix well. Kansas has the unfortunate distinction of the most reported tornadoes per square mile; Oklahoma is second. In any given year, Texas usually has the most tornadoes. (more...)

ALAW celebrates 20 years

May 15th, 2013
By: Tim Heston

Mariana Forrest perhaps knows ALAW® better than anyone. The president of laser consulting firm LASAP Inc., based in Troy Mich., has attended all 20 conferences. She was there back when it was called the Automotive Laser Applications Workshop, and in recent years, after the event was broadened and renamed (though conveniently keeping the same acronym) the Advanced Laser Applications Workshop.

During a brief presentation at this year’s event--organized by the Fabricators & Manufacturers Association Intl.® and held in Livonia, Mich., May 2-3--Forrest recalled all the years presenters from around the world, including Japan and Germany, came to Michigan to show advanced laser applications in automotive.

For many of those years North American automotive engineers were wary of the laser’s suitability for automotive applications, especially for body-in-white. Body panels had yet to be designed for laser processing. Unlike resistance spot welding, the laser needed to access a workpiece from just one side. But it also required precise fit-up. Then there were those ugly marks on coated material left by that pesky zinc outgassing.

What a difference two decades makes.

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Hey buddy … wanna buy a watch?

May 13th, 2013
By: Eric Lundin

Fake Rolex® watches, knock-off Armani® handbags, counterfeit Nike® shoes, pirated movies of all sorts—if you’ve traveled to any countries that have lax trademark, patent, and copyright protection, you’ve seen plenty of faked goods. It’s pathetic, to say the least. The companies that make the original item lose out on sales, and risk losing some credibility because poor-quality copies are detrimental to the company’s image. Depending on the product, consumers put themselves at risk. Finally, at the risk of sounding overly righteous, the companies that make the counterfeits are just taking the lazy way out, rather than innovating to develop new products or improve existing ones. If everyone took the easy way out, we’d have never innovated our way out of the Stone Age. It’s hard to find a winner here. (more...)

Changing attitudes to boost STEM career

May 10th, 2013
By: Dan Davis

My wife works with some pretty smart people. She's a math teacher, which puts her in day-to-day contact with talented teachers and highly intelligent students in her advanced placement courses.

On her staff is a former engineer who recently had received constructive criticism about his teaching skills during an appraisal. This engineer-turned-teacher confided that he wasn't quite sure how the appraiser had arrived at his opinion because his knowledge of math was unquestionable. Certainly, there must be some kind of mistake.

There's no mistake. Engineers and mathematically gifted people see the world differently  from others. As a result, they sometimes give off an aura of superiority, which is not the best way to win friends and influence people. (more...)

A tragic reminder

May 3rd, 2013
By: Dan Davis

Can we write enough about safety in the pages of The FABRICATOR, its sister magazines, and thefabricator.com? Absolutely not.

Do we actually execute that strategy in the media wepublish? No, we do not.

And that's a shame.

Fabricators might argue that safety is a given in their facilities, much like quality efforts. But it's not that simple. Talking about it doesn't make it happen. It has to be ingrained into every aspect of every activity in the facility, so that employees feel empowered to do the safe thing, even if it's not the most cost effective decision.

Actually, it can boil down to one question: Do workers on the shop floor have the authority to halt production if they see an unsafe practice occurring? Most fabricators believe that if capital equipment is running, it's making money. Is company management ready to turn off the revenue spigot so that a work environment can be made safer? (more...)

Stay safe and out of OSHA's way

April 26th, 2013
By: Dan Davis

Fabricating shop owners—and business owners in general—have voiced concern about increased regulations that their companies have had to face since the election of President Obama, but that may be nothing compared to the trouble they might find if they run into trouble involving the Occupational Safety and Health Administration (OSHA). That agency is on the hunt for "indifferent employers" who don't take the necessary steps to keep workers safety.

That's the take of David Jones, an attorney and head of the workplace safety practice group for Ogletree Deakins, as he spoke to a crowd gathered for the Fabricators & Manufacturers Association's Safety Conference 2013 on April 23 in Nashville. Agency officials realize that it's difficult to pass any regulations because of the contentious nature of Congress right now and the Republican majority in the House of Representatives, and that's why OSHA is focusing on "tough enforcement," Jones said. (more...)

A litany of amateur mistakes

April 16th, 2013
By: Eric Lundin

At 7:03 pm on November 1, 1955, a DC-6B (United Airlines Flight 629) crashed near Longmont, Colorado. The Civil Aeronautics Board and the FBI carried out a comprehensive recovery effort, and eventually pieced together most of the airplane. The tail had severed off cleanly, and when engineers from United and the manufacturer, Douglas Aircraft Corp., offered no viable explanation, the FBI considered it an act of sabotage.

Exhaustive interviews with family, neighbors, and business associates of the passengers led the FBI to focus on Jack Gilbert Graham, whose mother was a passenger. Graham had a suspicious past to say the least. A restaurant owned by Graham’s mother, and managed by Graham, had once been damaged by an explosion; years earlier Graham had been convicted of forgery; and recently he had filed an insurance claim on a pickup truck that had stalled on a railroad track. He also had a motive; before the flight, Graham had taken out a life insurance policy on his mother.

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