Offshoring not what it once was

March 18th, 2010
By: Dan Davis

We live in extraordinary times. You can tell because people are creating their own words, and society adopts them without questions. It's fantabulous.

Metal fabricators should embrace this new word with open arms: Re-shoring. Manufacturing jobs that once went overseas because of low-cost labor are apparently coming back in a large way. In fact, the folks at the National Tool & Machining Association (NTMA) and the Precision Metalforming Association (PMA) are so excited about it that they have made it the theme for their May 12 contract manufacturing trade event: "Re-shoring: Bringing Work Back to the U.S.A."

Plenty of anecdotal evidence exists that this may be a true trend. I've heard snippets of stories from certain metal fabricators, but hardly enough to see the end of offshoring in the near future.

However, evidence is mounting that China is not the panacea for all North American manufacturers.

Lo and behold, with the credit being frozen in 2009, many manufacturers needed access to cash so that they could keep the lights on. In the past, those companies may have relied on lines of credit to help them eek out the slow times on the manufacturing calendar, but that wasn't happening last year with banks calling in all of their debts. Instead manufacturers looked at their supply chain for financial assistance.

For many, this meant taking position of supplied components as soon as possible, so the manufacturer could assemble the final product and make a sale. It's all about conversion of goods to cash. Needless to say, waiting on a boat to arrive from China with parts does not exactly jibe with the thought of a lean and mean supply chain.

Companies simply don't have the luxury of waiting for goods and services of any kind. Could they now be thinking local instead of global?

Large manufacturing companies also are asking more of their metal part suppliers, and working with a local company has to be easier than dealing with a foreign company half of a world away. The local folks can be more aggressive in presenting cost reduction possibilities in a design and generally be more engaged in improving part design. That's the difference between a partner and a contractor, a lesson that more U.S. companies seem to be learning.

Finally, China is turning a cold shoulder to the U.S., according to FMA's resident economist, Dr. Chris Kuehl. In his newsletter, Kuehl said the Chinese business community has the ears of the country's leadership, and the last thing that those Chinese businesses want is an open market that welcomes foreign competitors. That's resulted in a China that has become very inhospitable to foreign companies.

"Foreign direct investment in China has deteriorated in the last year and is on pace to be as low this year as it has been in over 20 years," Kuehl wrote in his newsletter.

Face it, U.S. multinational companies. China's just not that into you.

Re-shore and chillax with your metal fabricating bffs. Can I get a "word" from the audience?


The green fields of America

March 17th, 2010
By: Vicki Bell

As I write this, it's March 17 -- St. Patrick's Day - - and as a member of the Irish diaspora, I'm wearing green and playing the CD Murphy's Irish Pub as I work. This is the one day of the year that I immerse myself in my ancestry. 

I’m an American first and foremost, but who I am as an individual stems largely from my Irish ancestors, who emigrated to the U.S. from Ireland in the 1700s. They left Ireland for many reasons, including survival during the Potato Famine. They saw not only an opportunity for survival, but also for prosperity in America, as evidenced by these lyrics from an Irish ballad, “The Green Fields of America”:

So pack up your sea-stores, consider no longer,

Ten dollars a week is not very bad pay,

With no taxes or tithes to devour up your wages,

When you're on the green fields of Americay. Read the rest of this entry »


Do not count on those manufacturing backlogs

March 16th, 2010
By: Tim Heston

Not a day goes by that I don’t remember how lucky I am.

OK, I’m lying.

Most days I don’t give it a second thought, though I know I should. My parents got a second mortgage so that I could leave college without having to worry about paying back student loans. How could they do this? Well, dad was a professor with tenure; that’s about as close as you could get to guaranteed employment.

Talking with contract metal fabricators, I find that many are pining away for modern manufacturing’s version of tenure. I’m not talking about the middle of the last century, when the middle class blossomed and union workers stayed on the job for decades, with great health care and pensions. I’m talking about what many shop owners now long for: a long backlog.

Read the rest of this entry »


Faith in metal fabricating

March 12th, 2010
By: Dan Davis

I came across the Web site for JRS Custom Fabrication Inc. down in Ocala, Fla., last week. Someone sent me an e-mail so I checked it out.

When you visit the site, you'll notice a Bible verse from 1 John 1:3. Make no mistake; this company's guided by the Lord's words. As its mission statement reads, "To share the love of God, with our employees, customers, and vendors using tanks, trailers, and enclosures as our platform of introduction."

Jump into the Web site and you'll notice the fabricator has a "lead pastor," Don Grant. "I work with our team every day, but I'm here to serve you as well," the audio introduction details. Read the rest of this entry »


'Our most-used machine is so old …

March 10th, 2010
By: Vicki Bell

... that the hydraulic cylinder doesn’t have a conventional seal, but uses rings of packing to slow the flow of hydraulic fluid.' 

This is just one of the comments we received yesterday in response to the March "Fabricating Update" e-newsletter that addressed companies' reluctance to invest in new equipment (and hire) until consumers resume spending, which they are reluctant to do given the current jobs situation.

We know that the economy has dampened fabricators’ desire and ability to purchase new machinery, even when their equipment may need replacing, so we thought we’d ask readers just how old their most-used machine is. Read the rest of this entry »


The backbone of America

March 3rd, 2010
By: Vicki Bell

The phrase "backbone of America" is used to describe various important U.S. entities: the Continental Divide, roads, steel, and small business, to name a few. 

Just looking at this list, you can see how interconnected these four examples are. We need roads and steel bridges to cross the Continental Divide and small businesses to fabricate components to build them. America at its best is a symbiotic confluence of healthy parts creating a strong backbone that allows us to weather all storms, including economic tsunamis. Read the rest of this entry »


Therapy for data overload

March 2nd, 2010
By: Tim Heston

This week The Economist put together a special section about how society is overflowing with data. Reading it, I thought it was irony at its best. What better way to cover our data-overload than with a long, drawn-out story bubbling over with … data.

The most obvious example of data-overload is the Internet. When I went to college, during the pre-Internet era, I took an entire class on how to find things in the library. Library computer databases then were in zygote form. They were a beginning, but their breadth was microscopic compared to what the Internet was to become.

In manufacturing, classic examples of data overload come from machine data collection. We now have sensors that show how a vibration may predicate a breakdown of a certain mechanical system. Such data gathering forms the foundation of predictive maintenance (PM), overall equipment effectiveness (OEE), and loads of other acronyms. Do manufacturers use all this data? Sometimes they do, but sometimes the data sit forever in old file directories, just waiting to be deleted.

Read the rest of this entry »


Don't get the 'reds' about green

February 26th, 2010
By: Dan Davis

FMA Communications Inc., the parent organization of this Web site and The FABRICATOR magazine, launched Green Manufacturer last month. The magazine covers manufacturing practices that are not only environmentally friendly, but also friendly to a company's overall performance, whether we are talking about bottom-line performance or increasing productivity. The magazine's editor, Kate Bachman, and the rest of the team behind the first issue should be congratulated. It looks great and reads better.

We thought the timing was perfect for such a magazine, as everyone tries to understand just where they fit into this green landscape. Whether you like it or not, the interest in "green" or "sustainable" manufacturing practices is part of a larger, legitimate movement.

Obviously, some manufacturers don't like it. Read the rest of this entry »


Jobs don't matter to the dead

February 24th, 2010
By: Vicki Bell

Two of the most compelling stories these days have to do with an athlete long-considered the best golfer in the world and an automaker that became the world’s No. 1 in 2008 (and is ranked Japan's No. 1 global brand for 2010): Tiger Woods and Toyota.

Once at the top of their games, both entities (brands) now are teetering on the brink of graveyard death. Barring miraculous overnight one-eighties, they're destined to remain there for a long time. The question is how long -- if ever -- it will take them to regain solid footing and escape burial in graves they dug for themselves. Read the rest of this entry »


Investor and consumer versus the citizen

February 23rd, 2010
By: Tim Heston

Dennis Rider’s career path changed directions recently, as reported by The Grand Rapids Press. After 27 years as a roll forming and laser cutting machine operator, he was let go in 2007. After spending serious time job hunting, Rider decided to retrain as an auto mechanic. He told the newspaper that he likes his job a lot; he was a serious car tinkerer in his youth, after all. He does miss the money, though. Today he makes about half what he made at his former position, factoring in all the night-shift and overtime work he had operating metal fabricating machinery.

You read right: He now makes half of what he used to make, and he put himself through two years of school to get that smaller paycheck. Note that this isn’t your stereotypical, relatively unskilled assembly person. This person was trained in metal fabrication technology.

Read the rest of this entry »