Posts Tagged ‘Work Force Development’

Learning about another culture

June 13th, 2013
By: Dan Davis

Got a culture clash in your metal fabricating operation?

That’s a terrible situation, because if the workforce is unsatisfied with their environment, their negative attitude is probably carrying over to their work. More than likely, that then affects the customers of that fabricating company.

In their 2012 book ALL IN: How the Best Managers Create a Culture of Belief and Drive Big Results, Adrian Gostick and Chester Elton discuss how organizations with positive cultures actually have a greater chance of being very profitable. The authors gauge the health of an organization’s culture based on engagement, enablement, and energy. Is the employee engaged in all aspects of the company and willing to go the extra mile? Does the company enable the employee to perform up to his full potential? Is the employee energized each day, displaying the drive and effort to make a difference? If a company can answer “yes” to those questions, the authors said it is on the right path to prosperity.

To back up their findings, the authors closely examined a database with results from 700 companies compiled by a research firm in 2009 and 2010. They focused on the 25 companies that had “high-performance business results,” which suggested high engagement scores, and found that they had margins that were three times those of companies with low scores. Employees were engaged in their job duties and energized to make a difference. Meanwhile, employers put those employees in the best position to succeed. (more...)

The effect of parental influence

February 8th, 2013
By: Dan Davis

I have a 14-year-old who's a freshman in high school this year. He's already 4 inches taller than I am and possesses more knowledge about Civil War history than I have after 44 years on this earth—with all of my schooling taking place in the South where the Civil War is still recalled almost every day. He's growing up fast, and his interests are pretty evident.

Recently when it came time to register for classes for the 2013-2014 school year, we had to have a little discussion. My wife, my son, and I all agree that he should take another year of Spanish and stick with band. He enjoys both, and the skills are something he can use the rest of his life. However, it doesn't leave much wiggle room for electives.

My son wants to take an honors-level history course. My wife and I want him to try introduction to engineering. That's when the 10-Minute War for Education Destiny ensued. (more...)

Mexico's other competitive advantage

January 11th, 2013
By: Dan Davis

It used to be just labor cost, but apparently Mexico has another secret weapon in trying to expand its role as the world's manufacturing partner: It can churn out engineering and manufacturing talent for the large multinational manufacturers looking to locate in North America.

Don't believe it? Look what's happening elsewhere in the world. (more...)

Wanted: Experienced workers who never retire

December 13th, 2012
By: Dan Davis

"They've tried for two years to find my replacement, but they didn't find one yet," said 67-year-old Gil Smith, a second-shift welding technician for Rose City Manufacturing, Springfield, Ohio.

He shared that fact with me after saying that he had read the December edition of the Fabricating Update e-newsletter where I mentioned that metal fabricators need to keep older workers around because companies simply aren't prepared to have all of that valuable knowledge walk out the door permanently to enjoy retirement. It's not that workers can't be found and trained to operate the machines and systems; it's the fact that those workers won't know what to do if faced with unforeseen circumstances that prevent them from operating the same machine and systems they were trained to operate. They simply don't have the experience. (more...)

Family feud: Fighting the negative image of manufacturing

December 2nd, 2011
By: Dan Davis

How pervasive is the push to try and channel everyone into college? Check out this story.

During an interview I had with a very successful job shop owner in November, we began talking about the dearth of qualified manufacturing talent in the local area. The owner lamented how the educational systems, both at the high school and community college level, just weren't producing new blood for local manufacturing companies.

However, he also said that parents have as much to do with this problem as anyone else. In fact, he had a personal tale. (more...)

Not all for one, one for all

September 21st, 2011
By: Dan Davis

I just got off the phone with a retired "sheet metal mechanic," as he called himself. He wanted to send in a letter to the editor about his experiences in metal fabricating, and I'm not sure we'll have enough room to include all of the points he covered in our 10-minute phone call.

This was his main point, however: You can bust your butt to be a good employee, but companies "will toss you aside when they are done with you." After making that statement, he went on to describe how he worked a 1 p.m.-to-9 p.m. shift for one shop, often working into the early morning, for 27 straight days. After putting together that long streak of consecutive days worked, he was laid off several weeks later. On the way out, the owner of the company told him his contributions were appreciated, and he replied, "You have a funny way of showing it." (more...)

Skilled at what, exactly?

July 15th, 2011
By: Dan Davis

My recent note in the July 2011 edition of the "Fabricating Update" e-newsletter resulted in a nice exchange of e-mails with readers. I wrote about The FABRICATOR's 2011 What Keeps You up at Night? survey and noted that even with the overall concern about the economy, which also was the No. 1 concern among fabricators surveyed in 2009, metal fabricators still fret about the availability of skilled workers, the No. 2 concern.

Most of the e-mail contained comments about the current economy and the inability of elected officials to do the right thing. That can't surprise many people. However, one e-mail author asked a decent question: "You keeping saying there is a lack of skilled workers out there. What skills? Why don't you do your own survey to find out what skills companies are looking for?" That's a great point because "skilled labor" definitely can be defined many different ways.

Luckily, the Fabricators & Manufacturers Association's Nuts, Bolts & Thingamajigs Foundation conducted such a survey recently. The Manufacturing Job Skills Survey, completed at the end of 2010, revealed that every fabricator has a different take on just what skills need improving. (more...)

Just what kind of shortage are we experiencing?

June 23rd, 2011
By: Dan Davis

President Obama visited E.J. Ajax and Sons in Fridley, Minn., last week to tout his job training initiatives. The metal stamper and fabricator works closely with Hennepin Technical College in Brooklyn Park, Minn., to take unskilled students and turn them into skilled employees for manufacturing companies. Obviously, in an economy with an unemployment rate that doesn't seem to improve from one month to the next, the current presidential administration wants to promote any program that may aid in retraining for jobs that are available and unfilled.

According to one article, the U.S. still has about 3 million job openings. Most pundits are pointing to a lack of training funds for expensive vocational programs and a general educational system that doesn't seem able to produce a new generation of workers with the math and reading skills needed to contribute immediately after being hired. Those pundits may be right, but waiting for the government to solve those problems is like waiting for the bus that just had its service route cut; it's not showing up.

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Hiring heroes

May 18th, 2011
By: Vicki Bell

Since the news of Osama Bin Laden's death at the hands of U.S. Navy Seals broke, I’ve shied away from writing about the event. It's been covered thoroughly by media and trumpeted at every opportunity as a major coup by the current administration—which you have to admit it is, no matter which side of the political fence you're on. 

So this post is not about Bin Laden and his long-time-coming demise, but rather about the U.S. military involved for years in waging the tough battle against terrorism. To be more exact, it's about the futures of these brave men and women. What happens when they come home? How and where will they find jobs in this tough economy? (more...)

Fabricators saw the end of management before the gurus

August 26th, 2010
By: Dan Davis

Nothing gets the attention of a reader better than a headline that declares the death of something. For example, Wired's story "The Web Is Dead. Long Live the Internet" has generated all sorts of discussion as people debate whether apps, such as iTunes and Facebook, will continue to grow in popularity and generally replace search engines as the means to find information.  It's an interesting read, but hardly one that will make a difference to someone trying to turn around 500 metal assemblies for a morning delivery to an OEM customer.

This article, however, might be of interest to that metal fabricator. More than likely, The Wall Street Journal story "The End of Management" will verify something that the fabricator knew all along: Big bureaucracies don't cut it anymore.

(more...)