Posts Tagged ‘Welding’

This welding news will get you fuming

August 13th, 2010
By: Dan Davis

Most metal fabricators were aware that welding fume control equipment had to be in place as of May 31 of this year in order to meet the requirements of the Occupational Safety and Health Administration's hexavalent chromium [CR(VI)] standard. While not pleased that they may have been forced to purchase additional ventilation equipment, fabricators at least had the reassurance that they were taking steps to protect their welders from potentially dangerous fumes.

I wonder how those same metal fabricators would feel about spending money on equipment to save the atmosphere. The early results don't reveal too many happy campers. (more...)

If you do what you love, you’ll love what you do

July 1st, 2010
By: amandac

Most people would agree that working is an essential part of life, and the U.S. is a country whose citizens live to work. A 2004 study titled "Overworked in America" conducted by the Families and Work Institute found that one-third of U.S. employees were chronically overworked. In the book The Overworked American, written by Harvard economist Juliet Schor, the average person works 163 hours more today than in the late 1960s, the equivalent of one month a year. According to the report "No-Vacation Nation," one in four private-sector workers in the U.S. does not receive paid vacation or paid holidays. (more...)

Speak up but don't hold your peace

June 4th, 2010
By: Dan Davis

The continuing oil spill in the Gulf of Mexico is silently eating away at my insides. My grandmother purchased a camp in Clermont Harbor, Miss., back in 1969 after Hurricane Camille dramatically rearranged the Gulf Coast. Growing up I spent most of my summers down on the white beaches of the Redneck Riviera. It wasn't until the early 1990s that I finally stopped going down there as my career took me to northern Illinois. Even with the time away, I always think about the good times I had at the camp and on the beach just down the road.

Of course, Hurricane Katrina wiped Clermont Harbor off the map. Storm surges literally took every object and structure a half-mile inland back to the gulf. But since 2005, the beaches have been restored as was hope. That was the case at least until the Deepwater Horizon rig blew up on April 20, unleashing a huge environmental catastrophe that will take lifetimes to correct. (more...)

Saluting civilians

May 1st, 2010
By: amandac

Some people might think that the only way to serve their country is by joining the military. If that were true, then this country, the men and women currently serving, and our national security would be in a world of trouble.

Even though they don't receive much recognition, the fact is civilians have aided military personnel since the late 1770s. Today roughly 700,000 civilians work for the Department of Defense (DOD). The Army alone employs more than 250,000 civilians, making it the DOD's largest federal employer, according to U.S. Army Civilian Personnel On-line. (more...)

Robotics market shrinks; innovation continues

April 22nd, 2010
By: Dan Davis

The manufacturers and systems integrators that gathered for ABB's 2010 Robotic Technology Days, April 21-22, in Auburn Hills, Mich., showed up in good moods. The economy looks to be slowly emerging from the depths, and the technological innovations haven't slowed down during the slowdown.

The past 16 months have been very sobering for those involved in the robotics industry. It has slumped with the automotive and automotive components industries, where most robots are used in the U.S.

According to Paul Kellett, director of market analysis, Robotic Industry Association, Ann Arbor, Mich., shipments of industrial robots in 2009 decreased by more than 50 percent when compared to 2008, from 16,242 in 2008 to 7,864 in 2009. Shipments in early 2010 remain sluggish as well. (more...)

For those who weld old steel, we salute you

April 16th, 2010
By: Dan Davis

If a metal fabricator has been around long enough, he probably has come across more than a couple of welding situations that have him lifting off his helmet and scratching his noggin. He likely has done everything correct according to the textbook, but the joint  just does not come together like it should. Such is life with new alloys and old steel. Check out Mike Barrett's story "Beyond low-carbon steel: A basic, nontechnical discussion of welding metallurgy" to read about some of the challenges related to this type of welding.

When people talk about institutional knowledge in manufacturing, they are talking about the stuff locked up in the brains of old dudes who have all the right answers for all sorts of production puzzles, many of which are not found in books. These guys aren't about to sit down and write a "how-to" book, much less read one, so it's imperative that someone jot down this type of information for up-and-coming fabricators.

This type of information can become part of a formal work procedure that an inexperienced welder can reference if he can't figure out how to right a welding wrong. Many old-school fabricators laugh at the thought of formal quality systems and sitting in training sessions for such things, but this formal approach to sharing knowledge with all members of a shop team, not just the most experienced, keeps a company flexible enough to meet any production challenge. (more...)

Welding passion leads to livelihood

April 7th, 2010
By: Vicki Bell

Two years ago, I wrote an article for thefabricator.com about Brennan Palmiter, a young race car driver and welder (then 16) who had teamed up with the Fabricators & Manufacturers Association (FMA) Foundation and Practical Welding Today® magazine to introduce young people to manufacturing careers. 

A few things have changed since the article was written. The FMA Foundation now is known as Nuts, Bolts, & Thingamajigs®, The Foundation of the Fabricators & Manufacturers Association, Intl., and Palmiter is racing less, but his skill and interest in welding are taking him to the next level in his life. (more...)

FABTECH 'exceeded our expectations'

November 19th, 2009
By: Vicki Bell

Economically speaking, it's been a grim year. Few industries have escaped the repercussions of the downturn, and ours—metal manufacturing—is among the hardest hit. It was under a heavy cloud of concern that a stressed, worried industry came together at the 2009 FABTECH® International & AWS Welding Show, including METALFORM earlier this week. Exhibitors wondered if attendees would come.

Would companies that are making drastic cutbacks spring for the cost of sending people to the show? Would those who came buy?

They came, they saw, and they bought. (TRUMPF sold four machines the first day.) FABTECH 2009 exceeded exhibitors'—and editors'—expectations.

(more...)

A welder, waiting

September 28th, 2009
By: Tim Heston

It's the waiting that drags you down.

With our unemployment rate edging near 10 percent, many are waiting for companies to finally rehire. I can imagine them shaking their heads when they look at the Dow's ascent in recent weeks. Somebody's making money, but it certainly isn't them.

I'm not sure if welder Charles Salak has been paying attention to the Dow, but he's been busy with home improvement projects, occasionally working for a relative, repairing farm equipment. He isn't sitting still. In August he was laid off from Katana Summit, a wind tower manufacturer in Columbus, Neb. The company had no choice. Katana is awaiting the go-head for a 200-plus tower order. Wind energy is capital-intensive, so even today, with the promise of government help, it takes time to get the green light. If and when Katana finally gets the go-ahead for the order, Salak may get his job back. But for the past few weeks he's been waiting.

New York Times reporter David Segal visited Columbus and used Salak as the centerpiece for his article, which appeared yesterday on the front page of the business section. Segal also visited Behlen Manufacturing, a metal fabricator specializing in farm products, machine tools, and custom fabrication. Especially poignant was Segal's description of idle equipment on Behlen's plant floor. Tony Raimondos Jr., son of the company president, gave the reporter a tour of the expansive, 850,000-square-foot shop floor. (If you need space, Nebraska has it.) Riding with Raimondos on a golf cart, the reporter recalled:

"Every minute or two, you come upon a couple of guys who are galvanizing metal or fabricating tubing. Mostly, it's quiet.

"'We're hopeful,' says Tony Jr., driving past an unused ... steel punching machine. 'But it's really strange to see it look like this. The other day I looked through this window in a door to the factory floor, and it was dark. During second shift.'"

(more...)

All about welding … mostly

September 23rd, 2009
By: Vicki Bell

Last week, I attended the Schweissen & Schneiden International Trade Fair Joining Cutting Surfacing, commonly known as the Essen Welding Show, in Essen, Germany. The show comes around every four years and attracts thousands of attendees, primarily from Europe and Asia.

This was my first time attending the show and my first visit to Germany. I'm on sensory overload from both firsts. Here are some highlights from the show and my observations about the venue.

(more...)