Posts Tagged ‘Welding’

"Game-changer" to aid in F-35 production

April 13th, 2012
By: Dan Davis

Sometimes it takes a while for new manufacturing technologies to take off. After about 10 years, it looks like an electron beam material deposition technology might be heading down the runway, destined for full commercialization.

That feeling was prevalent among the workers at Sciaky Inc., Chicago, on April 12. The company hosted a ceremony at its South Side manufacturing campus to celebrate the announcement of a U.S. Department of Defense (DOD) Mentor-Protégé agreement between itself and Lockheed Martin Aeronautics Co., manufacturer of the F-35 Joint Strike Fighter.  Under this type of agreement, the DOD matches up small businesses that have the potential to shine as prime or subcontractors to federal agencies and their partners with larger corporations that already act in this type of role. In this case, Lockheed, which is already involved in six Mentor-Protégé agreements, will give Sciaky management and manufacturing assistance as it looks to commercialize its Electron Beam Direct Manufacturing (EBDM) technology, moving it from a prototyping stage to full-blown production of aerospace parts.

"Ladies and gentlemen, this is indeed a game-changer," said Stephen O’Bryan, Lockheed Martin Aeronautics vice president, F-35 program integration and business development, about Sciaky's technology.

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People you meet at Starbucks

March 3rd, 2012
By: amandac

My colleague, Vicki Bell, web content editor for thefabricator.com, recently wrote a blog post regarding an article she read on msnbc.com titled "Some employers want return of vo-ed training,” where she expressed her disdain for the premise that reintegrating vocational education into high school curricula is “culturally unpalatable.”

Among other things, she said, “You simply have to have doers [versus thinkers] to bolster the economy and sustain the lifestyle that many of us have enjoyed throughout our lifetimes.” (more...)

It's about getting paid

February 10th, 2012
By: Dan Davis

If you haven't checked the recent blog post by Vicki Bell, thefabricator.com's Web content manager, you are missing some good conversation.

She referenced an e-mail from a fabricator who was responding to an article in the January 2012 "Fabricating Update" e-newsletter. In the response, the fabricator said manufacturing companies could find skilled labor if they were willing to pay for the talent they were seeking: "To put it simply, there is no shortage of skilled labor in this area. The issue that persists now is the fact that no one is willing to pay for this labor. Reputable and large facilities are attempting to hire individuals to weld carbon steel, stainless, and aluminum, and the typical rate is $10 to $12 an hour."

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Rave on, Clear Lake

February 3rd, 2012
By: Dan Davis

The fun thing about metal fabrication is how a fabricator's vocation can also be part of his or her fascination. Some use their welding skills to create art. Others use their metal bending and finishing skills to restore old automobiles. In one instance, a metal fabricator has even applied his metalworking skills to guitar-making.

Brad Ufford's work has sparked the fascination of a whole town, if not a whole generation of people. The fabricator, who works in the R&D department of Sukup Manufacturing Co. (http://www.sukup.com) in Clear Lake, Iowa, did most of the work on the new artwork anchoring Three Stars Plaza. By the way, those stars would be Buddy Holly, Ritchie Valens, and J.P. "The Big Bopper" Richardson—the three music legends who died in a plane crash after wrapping up a concert at the town's Surf Ballroom on a chilly night on Feb. 3, 1959.

The artwork is designed to mimic a central spindle with three stacked records. However, these records are not made of vinyl but of seven-gauge stainless steel, with a combined weight of 3,900 lbs., and a 15-ft., 24-in.-diameter steel spindle that weighs 1,600 lbs.

Ufford said one of the most interesting parts of the project was all of the gas tungsten arc welding that was required. Even with the stainless steel discs suspended in the air, the designers and project managers wanted the records to be cosmetically perfect, which meant no blemishes. So he had to work and etch out all of the blue marks left on the stainless steel finish after the welding.

Ufford doesn't think about the work as being that special. Sure, it's the focal point for a town so closely linked with the legendary musicians, but from a fabricating standpoint, it's just another project. In fact, Ufford said he gets more of a kick working on his automobile restorations.

"Buddy Holly is a little bit before my time," he said with a laugh.

It's before my time as well, but the music still remains pretty important to me. It's an extension of my childhood—always listening to my dad as he played his 1950s tunes even into adulthood. He never really progressed musically with the times, but that was OK. He didn't miss much in the 1970s.

Today that rockabilly sound lives on in bands like Jason and the Scorchers and the Reverend Horton Heat. They aren't household names, but they and other bands are keeping that original sound alive—albeit at a slightly faster pace. A tribute album to Buddy Holly was released in 2011, again proving Don McLean may have been a little premature in singing that Feb. 3 was the day the music died.

(If you don't like artist interpretations of original music, you might want to steer clear of this CD. In fact, Paul McCartney's performance of "It's So Easy" might scare you away from tribute albums forever. Sorry, Sir Paul.)

Once again, a metal fabricator's work makes a big impact on a community. Ufford and Sukup Manufacturing can feel confident that their contributions won't fade away.

Advice for Ken about his welding career

January 25th, 2012
By: Vicki Bell

Are you among those who "like" The FABRICATOR page on Facebook? If so, you may have seen the January 11 post from Kenny Johnson, who wrote: "Where does everyone see the future of fabrication in the U.S.? Certified welders, or welders with degrees but no certifications? I ask this because I am looking at taking some classes and getting certified."

Perhaps no one is more qualified to answer Ken's questions than  readers of the "Welding Wire," e-newsletter. We put the questions in the January issue, and here's what some of the readers had to say. (more...)

Calling all welding educators

January 5th, 2012
By: amandac

Welding professionals have always struck me as being loyal to their industry and proud of the work that they do.  But it’s the welding educators who have left an impression because of the lengths they are willing to go to for their students and their programs.

Many times the role of welding teacher requires educators to wear a variety of hats. In other words, they are more to their students than just the people who hand out grades or critique their GTAW technique. Whether or not students will admit it, teachers are mentors, drill sergeants, parents, and, on occasion, friends. (more...)

'My story: How I became a welder'

January 4th, 2012
By: Vicki Bell

If you're like me, you're interested in people's stories. We all have them, and typically they are more interesting than we might think. 

FMA Communications' editorial department—the department in which I work—got together last month to brainstorm all things related to our print and electronic publications. At the beginning of the meeting, each of us in attendance told the story of how we came to be editors with our publications. The stories of how we arrived at this same place bore both similarities and differences—not unlike the readers who responded to last month's "Welding Wire" with accounts of how they became welders. (more...)

Scottie who?

November 11th, 2011
By: amandac

Have you ever had a conversation with someone younger than you and realized that the references you were making to him or her were completely lost in translation? This happened to me about two months ago with my high school volleyball team I coach. We competed in a tournament in the Chicago suburbs, and one of the players on a team we competed against Wase the daughter of former Chicago Bulls great Scottie Pippen.

Since I grew up a Bulls fan I was pretty excited when I mentioned it to my team. But my excitement was replaced by astonishment when I realized their vacant expressions meant they had no idea who I was talking about. I was shocked. In the early 1990s Scottie Pippen was a household name in my neck of the woods because of his success with the Chicago Bulls. Only with the help of Internet sites like Google and YouTube did my players have any clue who he was. (more...)

Welding students preserving the past for the future

October 5th, 2011
By: Vicki Bell

Earlier today I made the final edits to an article to be published next week (Oct. 11) on thefabricator.com. Written by welding instructor and quality manager Carl Smith, a frequent contributor to the Web site, this article, "Don’t junk it; make it better,"  is about welding to extend equipment life and improve products—in this case, using aluminum bronze welding wire.

While the technology and applications described in the article are interesting, what captured my attention is the overall concept of taking something that might be considered old, defective, and obsolete and making it useful for years to come. In a sense, some students in South Whidbey, Washington, are doing just that as they work on a rather unique project. (more...)

Robotics technology advancements aid disaster relief, manufacturing

September 9th, 2011
By: amandac

The events of 10 years ago forever changed our lives, our country. Like many of you, I spent the 10-year anniversary of Sept. 11 remembering where I was when the first tower fell, and recalling the variety of emotions that coursed through me as the events unfolded.

To this day many of us view firefighters, police officers, and emergency response personnel—those who willingly entered hostile situations in New York City and Washington, D.C., with bravery, courage, and no guarantees that they’d emerge safely--with more reverence than we did before. And after 10 years we continue to mourn for them, the victims, and their families. (more...)