Posts Tagged ‘skilled worker shortage’

College basketball and cross-training

March 22nd, 2013
By: Dan Davis

'Tis the time of year when people might be secretly paying more attention to NCAA basketball tournament games than work and, in some cases, actually leaving work early to watch the afternoon first-round games. Even though March Madness might sap worker productivity, it still might hold meaning for fabricating management.

How could that be? Well, recent research suggests that sports teams with players who can play more than one position can field a better lineup on a more regular basis than teams without those types of players. Those teams also show more resiliency when it comes to player injuries.

More specifically, "The value of flexibility in baseball roster construction," a report prepared by Timothy Chan of the University of Toronto and Douglas Fearing of the Harvard Business School, examined statistics from the 2012 Major League Baseball season and found that players with the ability to play multiple positions were responsible for up to 15 percent of the teams' runs. The researchers then compared this flexibility to that of automotive supply chains that can adapt quickly to changes in supply and demand, helping production remain as efficient as possible. Both baseball teams and automotive manufacturers want to stay at their top performance level even in the face of obstacles—which might be a major injury for a baseball team or a material shortage for a supply chain.

If metal fabricators haven't realized the importance of that type of flexibility on their own shop floors, they likely haven't seen profits rise with the uptick in the metal manufacturing sector. They probably have a problem getting products through the shop, which prevents them from getting paid as soon as possible. (more...)

Mexico's other competitive advantage

January 11th, 2013
By: Dan Davis

It used to be just labor cost, but apparently Mexico has another secret weapon in trying to expand its role as the world's manufacturing partner: It can churn out engineering and manufacturing talent for the large multinational manufacturers looking to locate in North America.

Don't believe it? Look what's happening elsewhere in the world. (more...)

Wanted: Experienced workers who never retire

December 13th, 2012
By: Dan Davis

"They've tried for two years to find my replacement, but they didn't find one yet," said 67-year-old Gil Smith, a second-shift welding technician for Rose City Manufacturing, Springfield, Ohio.

He shared that fact with me after saying that he had read the December edition of the Fabricating Update e-newsletter where I mentioned that metal fabricators need to keep older workers around because companies simply aren't prepared to have all of that valuable knowledge walk out the door permanently to enjoy retirement. It's not that workers can't be found and trained to operate the machines and systems; it's the fact that those workers won't know what to do if faced with unforeseen circumstances that prevent them from operating the same machine and systems they were trained to operate. They simply don't have the experience. (more...)

Of course algebra is necessary

July 31st, 2012
By: Tim Heston

Andrew Hacker certainly can spark a debate. If you get the New York Times, you would have turned to the first page of the opinion section and seen: Is algebra necessary? Hacker is an emeritus professor of political science at Queens College, City University of New York. In his column, he questions whether a traditional approach to algebra is necessary in our schools, at least for those who don’t want to pursue a technical career. He argues that basic math skills are, of course, vital. And although the ideas behind algebra, trigonometry, and calculus may be important, are the specific equations really necessary for most of us?

Holy moly.

(more...)

Pi and K factors: The mathematical beauty of sheet metal

July 10th, 2012
By: Tim Heston

I was never a math wiz, but I was blessed with good teachers. In high school, I remember sitting in Algebra II class and hearing one of my fellow students give a loud sigh before he raised his hand: “When will we ever use this?” My teacher shot back. “See the pencil you’re holding? The people who made it couldn’t have done it without the problems you’re working on right now.”

Sure, my classmates gave him the expected groans, but when I think back to that statement, I know we need more teachers like him. Even in this economy, manufacturers crave people who don’t get scared by adding and subtracting three or four places to the right of the decimal point. Operating a press brake, you basically work with a bunch of triangles (V die opening and bend angles) and degrees of a circle (bend radii). Algebra and (especially) geometry and trigonometry are everywhere.

(more...)

It's a career, not a job

June 1st, 2012
By: Dan Davis

If you didn't see the story about the Boy Scouts now offering a welding merit badge, you can learn more about it here. The story's author ties it into the overall need for a new generation of welders, which sort of makes sense. Frankly, I was amazed the Boy Scouts didn't already offer such a merit badge; I guess they are always prepared when it comes to wooden soap box racers—not metal ones.

I'm not going to jump on my soapbox and spread the news about manufacturing's need for welders. The American Welding Society says that the average age of this country's 450,000 welders is 55 and fewer than 20 percent are under 35 years old. That about sums up the challenge that lies ahead.

No. I'd rather talk about the changing definition of a welder. For many in the metal fabricating world, welder means a production welder. I'll let the quote from one teenager highlighted in the MSNBC story sum up that job: "Welding would be a great side job. But it gets real boring, real fast." He left out the part about working in extremely hot conditions with bulky clothing, but he nailed it. (more...)

Revisiting ghosts of Artist's Galleries past

May 30th, 2012
By: amandac

Which comes first, the artist or the welder? That’s one of the many topics I get to explore during conversations with metal artists for Artist’s Gallery each issue.

Sometimes I like to go back and reread old Artist’s Gallery articles just because of what was said and how it’s stayed with me over the years. Each story is as unique and memorable as the person it is about, but a few have managed to stand out in my mind. The one thing is clear, at least in the nearly six years I’ve been writing these stories: Metal artists are either artists who progress to working with metal, or welders who, for whatever reason, decide to take a leap of faith and try their hand at art. (more...)

Fabricating the American Dream

May 29th, 2012
By: Tim Heston

Many are rethinking the American Dream these days, especially over Memorial Day. The dream, however idealistic, is worth fighting for. But what is that dream, exactly? National Public Radio’s Ari Shapiro put it this way: “Though the phrase has different meanings to different people, it suggests an underlying belief that hard work pays off, and that the next generation will have a better life than the previous generation.”

He added that the notion is uniquely American. Although we don’t feel people are entitled to success, we feel that hard work and playing by the rules should lead us to something better than our parents had. Success, we feel, is within our control.

(more...)

People you meet at Starbucks

March 3rd, 2012
By: amandac

My colleague, Vicki Bell, web content editor for thefabricator.com, recently wrote a blog post regarding an article she read on msnbc.com titled "Some employers want return of vo-ed training,” where she expressed her disdain for the premise that reintegrating vocational education into high school curricula is “culturally unpalatable.”

Among other things, she said, “You simply have to have doers [versus thinkers] to bolster the economy and sustain the lifestyle that many of us have enjoyed throughout our lifetimes.” (more...)

Manufacturing: A modern-day Atlas

February 16th, 2012
By: Tim Heston

Yesterday I visited an Atlanta-area fabricator that moved into a new facility two weeks ago. The company name says it all, really: Mitchell’s Specialized Fabrication.

It’s a specialized fabricator of industrial tanks, pressure vessels, and piping run by Scott Mitchell, a no-nonsense, get-it-done manager who doesn’t hesitate to tell you how it really is. About 60 percent of company revenue comes from field service work, the remaining from in-shop fabrication.

His company just installed its first plate roll in a new facility that’s double the size of the fabricator’s previous home, on the other side of Douglasville, Ga. When I arrived, Mitchell was out on the floor operating a Hi-Lo. Equipment needed to be moved, and he didn’t hesitate to step in and help. In the front office, the phones kept ringing. Business is on a tear.

This was indicative of many of my shop visits of late. Cell phones are ringing. Work abounds. Time’s money, and as this recovery picks up steam, there’s more money to be made.

Just as I was touring an Atlanta fabricator, our president was walking through the Master Lock plant in Milwaukee. Manufacturing, it seems, has taken center stage.
(more...)