Posts Tagged ‘New Business’

The hunt for opportunity at ALAW

May 22nd, 2009
By: Tim Heston

Before one session at last week's ALAW Laser Applications Workshop, a fabricator stood in the back of the conference room at the Inn at St. John"s in Plymouth, Mich., just outside Detroit. He peered at the small sound board that controlled the microphone at the podium and noted the metal brackets and enclosures, as well as the nameplate.

"I"ll have to give them a call," he said.

This underscores the decidedly different tone at this year's event, co-sponsored by the Fabricators & Manufacturers Association (FMA), International, and the Laser Institute of America. Launched as the Automotive Laser Applications Workshop 17 years ago, the conference has since broadened its scope to include contract manufacturing and other industrial sectors. Like in previous years, the conference offered two tracks, one focusing on the automotive industry and another on general metal fabrication.

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Two steps to success?

May 7th, 2009
By: Tim Heston

This is going to sound strange, but a recession like this sometimes feels like a breath of fresh air. If a company can operate through a downturn like this relatively unscathed, that's really something. If a company's inefficient, it shutters its doors. Sometimes bad things happen to good companies, but often, the hand of the free market makes all those annoying things about business--political infighting and other wasteful practices--stop, because companies that continue that silliness close their doors.

A downturn like this takes no prisoners--and it doesn't put up with political bull, either.

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The wind business: Following a passion

May 5th, 2009
By: Tim Heston

This has been a busy few weeks for Eric Isbister.

The chief executive at General MetalWorks in Mequon, Wis., north of Milwaukee, held an open house Friday to celebrate 10 years since he and his wife, Mary, took over the fabrication business. Late last month he braved the halls of Hannover Messe, the giant industrial tradeshow with hundreds of exhibitors in the wind industry. And this week he's attending the WindPower 2009 expo, put on by the American Wind Energy Association.

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Lessons learned from Big Blue

April 27th, 2009
By: Tim Heston

Did you hear IBM's getting into the water business?

That"s right, the water business. Specifically, IBM managers are looking to change the way water is managed through digital sensors and computer networks. This is coming from a company that grew up in the era of mainframes and transformed the corporate world with the personal computer. Now it wants to get into the infrastructure-improvement business, including the management of automobile traffic, water, and the power grid, according to a recent Associated Press report.

Business analysts have watched IBM for years, and during the past few decades the corporation saved itself from near collapse by ditching the personal computer and focusing instead on software and services. That basically changed the entire business model from being a manufacturer of millions of widgets (that is, PCs, mainframes, typewriters) to a creator of ideas that made networks of those widgets work better (that is, software and services).

The PC business turned into a commodity business (at least at some level), and others were becoming better at producing those commodities. So they rethought the business and identified demand they could meet. The company has evolved from selling products to selling ideas. IBM reportedly made $1 billion in 2003 alone from licensing its intellectual property.

Much has been written about this transformation--how over the years IBM sold its hardware businesses and, by 2004, had sold its iconic PC business to a Chinese company. Some would say this is a shining example of an old-school company adapting to the new, "service-based" economy.

I see it differently. IBM managers just found customer demand that matched in-house expertise, which in 2002 really started to shift as IBM bought the consulting arm of PriceWaterhouseCoopers. Others had become better at making computers; IBM couldn't compete, so they discovered and met new demand for software, services, and business consulting. The manufacturing didn't stop; it just shifted to other companies. Sure, IBM now wants to offer services in the infrastructure-building business. But some manufacturer out there has to make the stuff--be it network computer enclosures or anything else--to improve the infrastructure and bring the ideas to fruition.

(As an aside, IBM also knows the value of offering a complete package of hardware, software, and services, hence its recent--though failed--attempt at acquiring Sun Microsystems, which would have given IBM market dominance in the computer server business.)

Few in the 1980s imagined IBM would be where it is today. Could the same happen to today"s struggling automotive companies? Could they transform themselves entirely? No one knows, though the Detroit Three are in for some seriously painful changes. GM just announced 21,000 layoffs, and more are sure to come.

But one thing's fairly certain: Though many an OEM--in the auto sector and elsewhere--may revamp their business models and go through challenging transformations, the ones that remain efficient and aligned with customer value will emerge stronger from this historic downturn. And no matter what happens, they'll likely need fabricated metal products made by companies that aren't an ocean apart from customers. As many OEMs are finding, when it comes to just-in-time manufacturing, location matters.

As Brent Meyers, chief executive of the Corporation for Manufacturing Excellence, a consultancy, told the San Francisco Chronicle last week, "You can't do just-in-time delivery when you're having it made in China and thrown on a boat."

A good wind blows

April 20th, 2009
By: Tim Heston

Some ugliness emerged Friday just south of Grand Rapids, Mich., where fights broke out at Wayland Chevrolet on the same day dealership employees learned they would be losing their jobs. According to the Associated Press, the dealership blamed its fate on the ailing auto industry, and on the shutdown of a nearby General Motors stamping plant.

This is just one example of how emotion swells in this country around the auto industry. It made its mark on manufacturing like no other sector. In the Midwest, it almost single-handedly created the middle class.

But there's more to the Midwest than automotive. Go west of Grand Rapids, across Lake Michigan, and you"ll find Manitowoc, Wis.-based Tower Tech Systems, where 210 employees fabricate wind towers nearly 300 feet tall and almost 200 tons.

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Thwarting piracy

April 15th, 2009
By: Vicki Bell

Real life often is every bit as fascinating, suspenseful, and unbelievable as a bizarre movie plot—sometimes even more so. The past few days, I watched with incredulity the coverage of the recent Somali pirate attack on the U.S. ship, Maersk Alabama, in which Captain Richard Phillips was taken hostage. U.S. Navy Seal snipers freed Phillips when they shot the three pirates who were holding him aboard a powerless lifeboat. It was an amazing ending to this particular episode, but the saga continues.

Since Phillips rescue, pirates have captured four vessels and 60 hostages off the Horn of Africa. Today they attempted to hijack a U.S. freighter, the Liberty Sun, which, like the Maersk Alabama, was carrying humanitarian aid. The attempt was unsuccessful, but the ship was damaged by rocket and automatic weapon fire. Reportedly, no crew members were injured.

The Obama administration has pledged to confront the pirates. The Bush administration had issued plan for pirates in December. Moscow Mills Manufacturing Services, Stowe, Vt., produces something that just might be an effective component of any plan—as long as it doesn't fall into the pirates' hands.

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'Why didn't I think of that?'

March 18th, 2009
By: Vicki Bell

When you think about it, we all have the ability to innovate. Our innovations can be as simple as coming up with a temporary "fix" for a problem until it can be handled properly. Those of us who work with computers are very familiar with this type of innovation; we call it a workaround.

Sometimes, innovations we read about make us stop and ask, "Why didn't I think of that?" These are the innovations that create new products and processes and launch new businesses. They can spring up anywhere—from the slopes to the operating table.

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'Alive and well'

March 11th, 2009
By: Vicki Bell

An item in yesterday's "Fabricating Update" e-newsletter described the dialogue surrounding reports of General Motors being more open to filing bankruptcy and the company's rebuttal that its stance on bankruptcy hasn't changed. This item concluded by noting that companies on the brink of disaster always make the news, but those that are doing okay seldom do—at least not beyond their local media. We asked subscribers to let us know if their companies are weathering the economic storm— if they are alive and well—and we would share their stories. How many responses have we had? One—from a company that manufactures heavy-equipment attachments. This company's story probably is true for others in metal fabricating that they are alive and well—all things considered.

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Extending a lifeline

February 25th, 2009
By: Vicki Bell

Did you watch President Obama's speech before Congress last night? According to CNN.com's Quick Vote, 27 percent of the nearly 140,000 survey respondents didn't watch. I have to confess that I'm one of the 27 percent. As I've said in the past, I prefer to read a speech rather than watch or listen as it's delivered, so that I can tune out the applause and commentators' remarks.

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Being lean pays in a recession

January 28th, 2009
By: Tim Heston

I spoke with a stamper last week who found one of the few areas for growth in this economy: takeover work. Jim Schwartz, general manager of marketing at Eagle Wings Industries, Rantoul, Ill., recently implemented magnetic die clamping, a technology that has allowed the company to take on new work in a hurry, reducing press retooling time to a matter of days. We"ll cover how the company does it in a future print edition of The FABRICATOR, but the surge in takeover work implies a larger trend. Companies that adapt quickly win; those that don"t lose and, as we"re seeing, sometimes shutter their doors.

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