Posts Tagged ‘Manufacturing Image’

Rave on, Clear Lake

February 3rd, 2012
By: Dan Davis

The fun thing about metal fabrication is how a fabricator's vocation can also be part of his or her fascination. Some use their welding skills to create art. Others use their metal bending and finishing skills to restore old automobiles. In one instance, a metal fabricator has even applied his metalworking skills to guitar-making.

Brad Ufford's work has sparked the fascination of a whole town, if not a whole generation of people. The fabricator, who works in the R&D department of Sukup Manufacturing Co. (http://www.sukup.com) in Clear Lake, Iowa, did most of the work on the new artwork anchoring Three Stars Plaza. By the way, those stars would be Buddy Holly, Ritchie Valens, and J.P. "The Big Bopper" Richardson—the three music legends who died in a plane crash after wrapping up a concert at the town's Surf Ballroom on a chilly night on Feb. 3, 1959.

The artwork is designed to mimic a central spindle with three stacked records. However, these records are not made of vinyl but of seven-gauge stainless steel, with a combined weight of 3,900 lbs., and a 15-ft., 24-in.-diameter steel spindle that weighs 1,600 lbs.

Ufford said one of the most interesting parts of the project was all of the gas tungsten arc welding that was required. Even with the stainless steel discs suspended in the air, the designers and project managers wanted the records to be cosmetically perfect, which meant no blemishes. So he had to work and etch out all of the blue marks left on the stainless steel finish after the welding.

Ufford doesn't think about the work as being that special. Sure, it's the focal point for a town so closely linked with the legendary musicians, but from a fabricating standpoint, it's just another project. In fact, Ufford said he gets more of a kick working on his automobile restorations.

"Buddy Holly is a little bit before my time," he said with a laugh.

It's before my time as well, but the music still remains pretty important to me. It's an extension of my childhood—always listening to my dad as he played his 1950s tunes even into adulthood. He never really progressed musically with the times, but that was OK. He didn't miss much in the 1970s.

Today that rockabilly sound lives on in bands like Jason and the Scorchers and the Reverend Horton Heat. They aren't household names, but they and other bands are keeping that original sound alive—albeit at a slightly faster pace. A tribute album to Buddy Holly was released in 2011, again proving Don McLean may have been a little premature in singing that Feb. 3 was the day the music died.

(If you don't like artist interpretations of original music, you might want to steer clear of this CD. In fact, Paul McCartney's performance of "It's So Easy" might scare you away from tribute albums forever. Sorry, Sir Paul.)

Once again, a metal fabricator's work makes a big impact on a community. Ufford and Sukup Manufacturing can feel confident that their contributions won't fade away.

Metal fabricating: It's nice to be needed

December 16th, 2011
By: Dan Davis

After almost a week away from my family during FABTECH, Nov. 14-17, I returned to my family tired but upbeat, because the overall mood at the tradeshow was optimistic. Busy is good for most of the attendees and exhibitors.

In describing some of the stories I had been hearing about busy job shops and the need for new capital equipment investments, I encountered a question that stumped me a bit: "Why is metal fabricating doing well when the rest of the economy is not?" my wife asked.

It's a great question because it brings up two interesting points. First, most people don't realize that manufacturing is leading the way in this less-than-robust economic rebound following the Great Recession. Some are learning that a job in manufacturing may not be such a bad career path, especially as manufacturers continue to ask for more skilled workers to fill open positions. Second, manufacturing generally isn't in this position. The old adage goes that manufacturing is typically the first industry hit by a recession and the last one to emerge from it. Well, that's not how it's working this time. (more...)

Manufacturers to unemployed: We are hiring

October 18th, 2011
By: Tim Heston

“There are no longer any great jobs where someone else tells you precisely what to do.”

That’s a quote from bestselling author Seth Godin from his latest book, Linchpin, in which he describes how the best, most satisfied workers these days have become indispensible. They take initiative, propose ideas, and get the job done.

In a recent blog, Godin described why being this kind of worker may be so vital in the years to come. “There are actually two recessions: The first is the cyclical one, the one that inevitably comes and then inevitably goes. There's plenty of evidence that intervention can shorten it, and also indications that overdoing a response to it is a waste or even harmful. The other recession, though, the one with the loss of ‘good factory jobs’ and systemic unemployment--I fear that this recession is here forever. Why do we believe that jobs where we are paid really good money to do work that can be systemized, written in a manual and/or exported are going to come back ever?”

I’m not entirely onboard with his line of thinking. Yes, if a job can be automated cost-effectively, it will be eventually, and technology has indeed eliminated a lot of those stereotypical “good factory jobs.” But offshoring doesn’t necessarily make manufacturing less expensive, and factories now have plenty of jobs available--just not the kind Godin is probably referring to.

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Trying not to forget 9/11

September 9th, 2011
By: Dan Davis

You won't see any special editorial section devoted to 9/11 coverage in the pages of The FABRICATOR or its sister magazines. Frankly, everyone is wrapped up in preparing the large issues that coincide with FABTECH®, Nov. 14-17 in Chicago.

Maybe that's a shame. I don't know. For me, memories of that day are more personal and have less to do with any impact on my professional life. (more...)

Let them know about the value of metal fabricating

September 2nd, 2011
By: Dan Davis

When Greg Madden, president of Madden Fabricating, Portland, Ore., was asked in a recent interview if he would encourage a family member to go into metal fabricating, he provided an interesting response:

"I would definitely do that. Only a few years ago, there was a shortage of skilled trades labor because we had a pretty good economy going on at that time. We had some local efforts here to develop the skilled trades. Some of the high schools were trying to entice those kids that weren't going to college to consider the skilled trades. We had a need for it, and it made sense to promote the steel industry as a favorable career."

He also admitted that the focus—at least locally—has shifted from developing that next generation of skilled trades people. However that's not necessarily the case nationwide. Many of the large manufacturing companies continue to lament the dearth of welders and machinists, and I've read several accounts about local community college programs trying to step up and bolster their industrial technology programs in attempt to serve the needs of local manufacturers. Jobs, such as those in the metal fabricating industry, are being looked upon with a new level of respect. (more...)

Manufacturing for the best minds of tomorrow

July 18th, 2011
By: Tim Heston

It was refreshing to see the skilled-labor crisis--an issue near and dear to metal fabrication--grace the front page of the Sunday New York Times last week. It was the first in a weekly series called “Learn to Earn.” That’s such a great title. It hints at a pervasive problem. Recent grads may know plenty, but not what the business world needs. Meanwhile, metal fabricators have trouble finding people who can read a tape measure.

The article again sheds light on the fact that yes, indeed, the U.S. manufactures plenty--a persistent misconception that’s unfortunate, even if it does lead to some amusing parodies.

It also sheds light on the high-tech nature of the modern shop. At the same time, though, it points to a fact that clouds the manufacturing sector and perhaps prevents some of the best and brightest to consider the sector as a career option.

“In manufacturing  … work once performed on low-skilled assembly lines has mostly moved offshore or been automated. The jobs that remain require workers who can interpret blueprints, program computerized machinery, and solve problems on the fly.”

The second sentence trumpets the fact that high technology doesn’t mean zero human intervention, that people tending machines are mere button-pushers. They’re problem solvers, and as anyone in manufacturing knows, they can make or break a company.

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Educating the workforce instead of training

April 1st, 2011
By: Dan Davis

"You train a dog. You educate a person."

That's the note an industrial technology educator sent to us after reading a recent "Fabricating Update" e-newsletter that contained comments lamenting the lack of skilled workers in the U.S. We received 10 or so responses, but that one sentence really has stuck with me. I think it captures the public's mindset about manufacturing. (more...)

Welcoming women into welding

January 28th, 2011
By: Dan Davis

I was reminded of reader demographics of our publications when a co-worker pulled out a letter from a reader that she had kept since 2001. She had placed it on a bulletin board, intending everyone to have a laugh, but I'm still somewhat taken aback by it. Here's a snippet of the letter:

"It seemed strange that a magazine devoted exclusively to welding couldn't spell the name of a person that does the welding, a weldor! But then I noticed that your magazine was run by a woman.

"Women should stay in their homes and attend to their sewing and toilet cleaning like God invented them to do. They have no business bungling everything up by meddling, interfering, and intruding in the workplace of men." (more...)

Time to get back to work: Let's talk comics

November 19th, 2010
By: Dan Davis

When EuroBLECH organizers decide to have their European sheet metal tradeshow the last week in October and FABTECH holds its show in the first week of November, you have a pretty good idea of what I've been up to. It hasn't been blogging, regrettably.

My co-workers have provided nice summaries of FABTECH from psychological and technological points of view. I don't have much to add with the exception that, with 22,000 visitors, Atlanta appears to be an excellent host location for FABTECH every four years.

For a summary of EuroBLECH, stay tuned for the December 2010 issue of The FABRICATOR. We'll just say "fiber lasers" and "bending automation" and leave it at that for now.

For the first blog in a while, I wanted to talk about something serious: comic books. Actually, it's a graphic novel from science fiction writer David Brin, assisted by writer Jason Land and artist Jan Feindt. Tinkerers tells the story of Danny Nakamura sometime in the near future as he looks for answers as to why the U.S. doesn't make "stuff" anymore. (more...)

Maybe manufacturing and farming do have a lot in common

October 15th, 2010
By: Dan Davis

Free-trade pundits love to stress that the U.S. shouldn’t worry about the loss of manufacturing jobs. It's natural, after all. Just look at the state of modern farming. You don't see the world pining for more farmers, do you?

Well, I did notice the most recent Farm Aid concert held in late September. It wasn't so much about encouraging more people to become farmers, but supporting those small farms that aren't able to compete with the large, sophisticated megafarms in this very competitive global economy. (more...)