Posts Tagged ‘globalization’

The moral imperative of U.S. manufacturing

March 21st, 2012
By: Tim Heston

The mainstream press and pundits now seem to be realizing that globalization isn’t about finding cheap labor. No, it’s now about something that on the surface is a lot drier and more complex: the manufacturing supply chain.

New York Times reporter David Barboza--who earlier this year wrote the expose on iPhone production at Foxconn--put it this way on NPR’s This American Life: “Some say that you could build an iPhone in the U.S. for just $10 extra a phone, if you were paying American wages. But labor is such a small part of any electronic device, compared to the cost of buying chips, or making sure you have a plant that can turn out thousands of products a day, or making sure you can get strengthened glass cut just right within two days of the project being due.

“Labor is almost insignificant,” he continued. “What’s really important are supply chains and flexibility of factories. You want a plant that’s located right next to the screws, so that when you need a small change to that screw, you can go over there and say, give it to me in six hours, and they can say here you go. If that factory were in another state or continent, it would take two weeks. It’s the flexibility of the Chinese manufacturing system.”   Sure, U.S. manufacturers can offer some incredible flexibility--but generally not to the scale that China now offers.

The show’s host Ira Glass then stuttered a bit. This was a grueling episode for him. The entire hour essentially was a retraction for an earlier show about Mike Daisey, who has a one-man show that details his trip to Foxconn factories. When performing, Daisey opines about bad working conditions in China. But his show, it turns out, isn’t entirely factual, which some may feel is fine for performance art, but not for journalism. Well, at least good journalism.

After his idiosyncratic stutter, Glass said he felt guilty for owning and using an iPhone. Should he feel bad? Should all of us?

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Metal fabricators are true knowledge workers

June 28th, 2010
By: Tim Heston

Last week DeWys Mfg., a metal fabricator based in west Michigan, launched a new Web site, and the content of that Web site is worth noting. The contract fabricator is touting its “circle of companies” concept, which is another way to describe the fact that DeWys is a one-stop shop for metal manufacturing: precision sheet metal, metal stamping, powder coating, product assembly, machining, and international sourcing.

Yes, you read that last one right: international sourcing.

As DeWys’ Web site states: “Following the principles of lean manufacturing, we strive to accomplish tasks using the most efficient manufacturing systems and following the most direct route. It is for this reason DeWys International was established. DeWys International simplifies the process of sourcing component parts and finished products from offshore manufacturers.”

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Labor is not a bad word

April 27th, 2010
By: Tim Heston

Countless talking heads have argued for and against globalization. Some say it’s an unstoppable force, as companies continue their hunt for the company that gives the most bang for their buck. In manufacturing, that often translates to the cheapest labor that can meet or exceed required quality standards. Others have said fuel costs have changed the math behind the global supply chain. As the economy emerges from recession, fuel costs are sure to rise, and once they do, outsourcing certain work to factories across the ocean won’t make as much sense as it once did. Still others argue that lean manufacturing, the new norm, forces the supply chain to react just in time, and it can’t do this if it has to ship large parts across an ocean.

This is all just math, though—measurements of money and time—and I’ve got a feeling that it’s not the real reason that so many are so passionate. I think it’s more about our view of labor. In manufacturing, labor has turned into a bad word. Managers succeed in part by reducing the labor content within the parts they produce. The less labor it takes to make something, the better. (Even the phrase labor content is a bit dehumanizing.)

No wonder manufacturing has trouble attracting skilled workers. What budding skilled tradesperson, one who has a passion for the attributes of hands-on metalworking, would want to join an industry that has given the word labor such a bad name?

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Irony in Ireland: Global trade and volcanic ash

April 19th, 2010
By: Tim Heston

‭This week has dripped with irony.

On Wednesday I traveled to a press event at Combilift,‭ ‬a forklift and material handling equipment manufacturer several hours northwest of Dublin,‭ ‬in the rolling green hills of County Monaghan.‭ ‬The company exports most of its vehicles and keeps much‭ ‬of its supply base local,‭ ‬a practice that has won the company numerous awards from Irish commerce organizations.‭ ‬The forklift-maker has achieved something local business groups anywhere would applaud. It manufactures locally,‭ ‬sells globally.

Then,‭ ‬well,‭ ‬there‭’‬s this volcano,‭ ‬which has brought a portion of global business to its knees.‭
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