Posts Tagged ‘global supply chain’

The moral imperative of U.S. manufacturing

March 21st, 2012
By: Tim Heston

The mainstream press and pundits now seem to be realizing that globalization isn’t about finding cheap labor. No, it’s now about something that on the surface is a lot drier and more complex: the manufacturing supply chain.

New York Times reporter David Barboza--who earlier this year wrote the expose on iPhone production at Foxconn--put it this way on NPR’s This American Life: “Some say that you could build an iPhone in the U.S. for just $10 extra a phone, if you were paying American wages. But labor is such a small part of any electronic device, compared to the cost of buying chips, or making sure you have a plant that can turn out thousands of products a day, or making sure you can get strengthened glass cut just right within two days of the project being due.

“Labor is almost insignificant,” he continued. “What’s really important are supply chains and flexibility of factories. You want a plant that’s located right next to the screws, so that when you need a small change to that screw, you can go over there and say, give it to me in six hours, and they can say here you go. If that factory were in another state or continent, it would take two weeks. It’s the flexibility of the Chinese manufacturing system.”   Sure, U.S. manufacturers can offer some incredible flexibility--but generally not to the scale that China now offers.

The show’s host Ira Glass then stuttered a bit. This was a grueling episode for him. The entire hour essentially was a retraction for an earlier show about Mike Daisey, who has a one-man show that details his trip to Foxconn factories. When performing, Daisey opines about bad working conditions in China. But his show, it turns out, isn’t entirely factual, which some may feel is fine for performance art, but not for journalism. Well, at least good journalism.

After his idiosyncratic stutter, Glass said he felt guilty for owning and using an iPhone. Should he feel bad? Should all of us?

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Earthquakes, job shops, and the global supply chain

March 21st, 2011
By: Tim Heston

With Japan in crisis, so are global supply chains. With the world’s third-largest economy basically in standby mode, manufacturers stateside--and around the world--are scrambling to adapt.

Most metal fabricators aren’t assemblers sitting at the end of a long global supply chain, but many of their customers are. Disasters like last week’s earthquake reveal the uncertainties of long supply chains, and for fabricators it also brings up the question of inventory: How much is enough? Lowering inventory frees up cash. But knowing all the uncertainties of a global economy, how “on edge” should a shop operate?

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