Posts Tagged ‘Global Competition’

From buying Cristal to being cheap

October 5th, 2009
By: Tim Heston

It's 2005. A group of investment bankers visit a dimly lit New York club. One banker in his 20s makes more than a million a year packaging mortgages and sending them on to the big Wall Street firms. Two waiters arrive carrying four champagne bottles each with tiny sparklers. Everyone turns to look. Those bankers just ordered four bottles of Cristal at $1,000 a pop.

It's 2009. Tom Tseng, general manager of Chinese bicycle-maker Tandem Industries, tells a newspaper reporter that "China's ability to consume has reached a fairly high level & [while] in the U.S. people now only want to buy cheap things."

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A welder, waiting

September 28th, 2009
By: Tim Heston

It's the waiting that drags you down.

With our unemployment rate edging near 10 percent, many are waiting for companies to finally rehire. I can imagine them shaking their heads when they look at the Dow's ascent in recent weeks. Somebody's making money, but it certainly isn't them.

I'm not sure if welder Charles Salak has been paying attention to the Dow, but he's been busy with home improvement projects, occasionally working for a relative, repairing farm equipment. He isn't sitting still. In August he was laid off from Katana Summit, a wind tower manufacturer in Columbus, Neb. The company had no choice. Katana is awaiting the go-head for a 200-plus tower order. Wind energy is capital-intensive, so even today, with the promise of government help, it takes time to get the green light. If and when Katana finally gets the go-ahead for the order, Salak may get his job back. But for the past few weeks he's been waiting.

New York Times reporter David Segal visited Columbus and used Salak as the centerpiece for his article, which appeared yesterday on the front page of the business section. Segal also visited Behlen Manufacturing, a metal fabricator specializing in farm products, machine tools, and custom fabrication. Especially poignant was Segal's description of idle equipment on Behlen's plant floor. Tony Raimondos Jr., son of the company president, gave the reporter a tour of the expansive, 850,000-square-foot shop floor. (If you need space, Nebraska has it.) Riding with Raimondos on a golf cart, the reporter recalled:

"Every minute or two, you come upon a couple of guys who are galvanizing metal or fabricating tubing. Mostly, it's quiet.

"'We're hopeful,' says Tony Jr., driving past an unused ... steel punching machine. 'But it's really strange to see it look like this. The other day I looked through this window in a door to the factory floor, and it was dark. During second shift.'"

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Proximity makes a difference

September 21st, 2009
By: Tim Heston

On a flight to a manufacturing event last week, I read an article in BusinessWeek that got me pretty down. The headline on the magazine cover screamed, "America's Manufacturing Crisis." The topic: Why stuff's invented stateside and sent abroad for manufacturing.

"While the Japanese, Koreans, Taiwanese, and Chinese plowed billions into megaplants to churn out commodity products, America steamed ahead in more lucrative pursuits, such as software, life sciences, and financial services," the article stated. "As for companies such as Dell and Apple, they could still reap high profits by focusing on marketing and design while letting offshore contractors handle the grunge work."

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GM & Chrysler – Will you buy their cars?

August 26th, 2009
By: Vicki Bell

The August issue of "Stamping News Brief" (SNB) featured comments from an SNB reader responding to an item in the previous month's issue about employment in the metal stamping sector. This reader said, "I am soon to be unemployed, and there are really not many prospects around here for employment as an engineer. I currently am traveling 55 miles one way to work for 25 percent less than a year ago. As more and more people here in the U.S. have to accept lower paying jobs, I really do not know where the off-shoring companies expect to find their markets. China sure is not much of a market.

"[The company I work for] is a former automotive supplier with a <10PPM, but yet all of the former Big 3 are off-shoring the parts we made. With our bailout money, they are transferring our equipment. I used to be a staunch buy-American, but I believe [domestic automakers] have lost about 150 potential automobile buyers here. I sure hope they find their market in Costa Rica."

The August SNB then described how some talk show hosts and others in the U.S. have been calling for a boycott of GM and Chrysler and asked subscribers about their car buying plans.

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A recession takes no prisoners

July 7th, 2009
By: Tim Heston

It seems Paul Gordon of the Peoria Journal Star hit a chord last week.

Two metal fabricators in Morton, Ill., southeast of Peoria, changed ownership on the same day: Friday, June 26. Morton Welding, previously owned by Michigan-based BHM Technologies, was brought back under local ownership by a group of small investors. Another firm—Morton Metalcraft, currently undergoing bankruptcy reorganization—was sold to a Canadian company.

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Leapfrogging the competition

May 20th, 2009
By: Vicki Bell

Yesterday's "Tube Talk" e-newsletter that went out to more than 10,000 metal tube and pipe industry professionals featured findings from the Turning the Corner survey conducted in the UK by Barclay's Commercial.

According to this survey, a majority of UK businesses (54 percent) view the ability to leapfrog struggling competitors as their key opportunity in the current recession. Thirty-one percent view staff loyalty, retention, and productivity as their greatest opportunity during the economic downturn.

Do "Tube Talk" readers share these views? Several wrote to say they agree—the downturn presents very real opportunities.

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Fewer malls, more factories

April 30th, 2009
By: Tim Heston

I have a feeling something good's going to happen in manufacturing. Maybe not this year or next, but good times are coming.

Yes, this is an odd thing to say just days after those dreadful GDP numbers were released. Gross domestic product declined by 6.1 percent during the first quarter, the worst quarterly decline in more than half a century. Also, just hours ago Chrysler filed for bankruptcy.

Yeesh.

Yet glimmers of hope are on the horizon. Companies continue to shed inventory, and at some point they'll need parts again to meet customer demand. Sure, consumer demand's drastically down, but we have to live, and that means we have to buy at least, some products to get by. Inventory won't last forever, right?

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Lessons learned from Big Blue

April 27th, 2009
By: Tim Heston

Did you hear IBM's getting into the water business?

That"s right, the water business. Specifically, IBM managers are looking to change the way water is managed through digital sensors and computer networks. This is coming from a company that grew up in the era of mainframes and transformed the corporate world with the personal computer. Now it wants to get into the infrastructure-improvement business, including the management of automobile traffic, water, and the power grid, according to a recent Associated Press report.

Business analysts have watched IBM for years, and during the past few decades the corporation saved itself from near collapse by ditching the personal computer and focusing instead on software and services. That basically changed the entire business model from being a manufacturer of millions of widgets (that is, PCs, mainframes, typewriters) to a creator of ideas that made networks of those widgets work better (that is, software and services).

The PC business turned into a commodity business (at least at some level), and others were becoming better at producing those commodities. So they rethought the business and identified demand they could meet. The company has evolved from selling products to selling ideas. IBM reportedly made $1 billion in 2003 alone from licensing its intellectual property.

Much has been written about this transformation--how over the years IBM sold its hardware businesses and, by 2004, had sold its iconic PC business to a Chinese company. Some would say this is a shining example of an old-school company adapting to the new, "service-based" economy.

I see it differently. IBM managers just found customer demand that matched in-house expertise, which in 2002 really started to shift as IBM bought the consulting arm of PriceWaterhouseCoopers. Others had become better at making computers; IBM couldn't compete, so they discovered and met new demand for software, services, and business consulting. The manufacturing didn't stop; it just shifted to other companies. Sure, IBM now wants to offer services in the infrastructure-building business. But some manufacturer out there has to make the stuff--be it network computer enclosures or anything else--to improve the infrastructure and bring the ideas to fruition.

(As an aside, IBM also knows the value of offering a complete package of hardware, software, and services, hence its recent--though failed--attempt at acquiring Sun Microsystems, which would have given IBM market dominance in the computer server business.)

Few in the 1980s imagined IBM would be where it is today. Could the same happen to today"s struggling automotive companies? Could they transform themselves entirely? No one knows, though the Detroit Three are in for some seriously painful changes. GM just announced 21,000 layoffs, and more are sure to come.

But one thing's fairly certain: Though many an OEM--in the auto sector and elsewhere--may revamp their business models and go through challenging transformations, the ones that remain efficient and aligned with customer value will emerge stronger from this historic downturn. And no matter what happens, they'll likely need fabricated metal products made by companies that aren't an ocean apart from customers. As many OEMs are finding, when it comes to just-in-time manufacturing, location matters.

As Brent Meyers, chief executive of the Corporation for Manufacturing Excellence, a consultancy, told the San Francisco Chronicle last week, "You can't do just-in-time delivery when you're having it made in China and thrown on a boat."

Too lean to cut

March 9th, 2009
By: Tim Heston

From what shop owners tell me, the metal fabrication sector has had quite a ride during the past few months. It's hard to believe that in October at the FABTECH® International & AWS Welding Show, shop managers told me stories of strong business that, though not as good as in 2007, still had enough orders to keep machines humming on the floor. They told me largely the same story in November too.

Then December happened.

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A not-so-good Year of the Ox

February 2nd, 2009
By: Tim Heston

This Chinese New Year wasn"t the rosiest for many folks on the other side of the planet. According to reports, Chinese exports were down 2.8 percent in December from the previous year--a significant number, considering the amount China exports. The country"s GDP grew 13 percent in 2007, but was nearly flat during the fourth quarter of 2008. The world"s workshop now must deal with a global marketplace that isn"t buying as much as it was.

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