Posts Tagged ‘Automotive Industry’

It ain't easy being Fritz

June 4th, 2009
By: Eric Lundin

GM filed for bankruptcy, and now it"s time to stand around and criticize. And criticize. And criticize some more. Enter GM bankruptcy into a search engine and you"ll see a flood of articles, editorials, and blogs that provide no shortage of criticism for the company. The supposed mistakes and missteps on the part of GM management number in the dozens, if not the hundreds.

It goes without saying that this is too many articles to read and too many issues to tackle. Thankfully, I found one article that summed up a few of the main issues. Written by David Greising, titled Near-death GM has no room to relapse, and published by The Chicago Tribune, it mentions grave mistakes and miscalculations and compares the company to a morbidly obese neighbor who ignored all the health warnings.

Greising doesn"t target GM only. He heaps it on the other two of the Big (But Shrinking) Three as well. He drew his information from a white paper titled From tail fins to hybrids: How Detroit lost its dominance of the U.S. auto market, one of the Economic Perspectives series published by the Chicago Federal Reserve Bank.

The first issue he mentions is automobile size and market share: . . . after the first import wave hit, Detroit swore off size and extravagance, seemingly for good. Small, efficient cars were the answer & The market share of imports dropped back. However, Detroit reversed course. By the middle of the 1960s, U.S. carmakers were adding length by the inch and pounds by the hundreds. The second round of Detroit downsizing, after the 1974 oil crisis, didn"t successfully stem the tide of small imports.

Second, he mentions automobile size and efficiency standards: After the U.S. government enacted fuel efficiency standards after the 1979 oil shock, domestic automakers exploited the lighter restrictions on light trucks and focused on this market segment. In the process, Detroit allowed foreign automakers to make further progress in competing against domestic cars.

Third, he cites management"s dealings with the UAW: Labor and management proved co-dependent in decline.

OK, let"s go one by one. First, U.S. automakers allowed their small cars to grow in size and weight in the 1960s. I"ll agree that this decision was a mistake, but it wasn"t completely misguided; the paper states that in the U.S., small cars were about as expensive to make as large cars, so they were less profitable than large cars. Second, regarding the resources thrown at developing light trucks: Forgive me for stating the obvious, but weren"t these the most profitable vehicles for the Big Three? Third, regarding the codependency between management and labor: What? Co-dependent? I wasn"t invited to observe any union contract negotiations, but I would hazard a wild guess that at each others" throats would be a more accurate description than co-dependent. I can"t imagine they were co-anything.

Another article in the same paper mentions that GM had been one of the largest businesses in the world. And indeed it was. Not just one business, but several, including Pontiac, Buick, Cadillac, Chevrolet, and so on. In its heyday it had more than half of the U.S. market, and as recently as, well, Monday, it was the largest auto manufacturer in the world. I suspect that thisits sheer sizewas its main problem, and led to most or all of the others.

Outsiders can only wonder about the depth and complexity of the bureaucracy inside a corporation of that size. Imagine trying to manage the bureaucracy if you were Fritz Henderson (current CEO) or one of the executives; working within its restrictions if you were in middle management; or working around it if you were further down the ladder. Then picture the external factors. No doubt the company was hemmed in on all sidesUAW burdens, dealer obligations, competitors" relentless encroachments, and government regulations.

Sure, the company had become obese, but to say that it ignored the health warnings is going too far. Certainly the executives were savvy about the automotive industry, and there"s little doubt that they wanted a smaller, more nimble company.

Could any of us have done a better job steering GM away from bankruptcy?

Of freedom and gearheads

June 1st, 2009
By: Tim Heston

A decade ago we watched events leading up to the dot-com-era implosion, and this morning we witnessed a milestone of the drawn-out automotive bust: General Motors is now a bankrupt company. Economic history is peppered with booms, bubbles, and busts of various sorts, but the current automotive struggle seems different—perhaps more human.

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Don't drop the box

May 26th, 2009
By: Tim Heston

Friday was just one of those days. As usual, I drove my daughter to daycare, parked, carried her in, dropped her off, walked out, and saw the back end of my car smashed, with the hood lid looking a bit like a fortune cookie. Because the vehicle's 11 years old, it didn't take much to declare the thing totaled, so my wife and I spent Memorial Day weekend car shopping.

One GM dealership got me thinking about a fabricator I spoke with last week. Boon Edam, a Dutch maker of revolving doors and turnstiles with a facility in Lillington, N.C., is using a combination plasma/waterjet machine from ESAB to cut various materials, from aluminum and stainless steel to Muntz metal and even a hard plastic used in new packaging. That packaging has helped eliminate what used to be an all too common occurrence: A door would arrive at a construction site, broken. According to Jim Sheehan, manufacturing engineer, this no longer happens thanks to some standardized packaging components cut with the company's combination cutting system.

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Got to get to work

May 19th, 2009
By: Tim Heston

A keynote speaker at last week's ALAW Laser Applications Workshop—an annual industry conference about lasers in automotive and general fabrication—gave some valuable perspective on the automotive industry. Bernard Swiecki of the Dearborn, Mich.-based Center for Automotive Research talked at length about (metaphorically speaking) some dying trees and major fires wiping out the underbrush; ultimately, though, the forest will survive and continue to grow.

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A different Detroit

May 15th, 2009
By: Tim Heston

"Look at the floor."

That was Kent Woody, quality guru at Auto Metal Craft in Oak Park, Mich., a prototype shop just a few miles from the Detroit Three"s epicenter. The concrete floor I looked at was worn from years of use. "That's decades of hi-lo traffic, right there," he said. "That's history."

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One bag of garbage

April 22nd, 2009
By: Vicki Bell

It's one of those days—a day with a calendar reminder that we are to celebrate or commemorate something or someone. A day in which we are supposed to incorporate some sort of activity to honor the day's designated honoree. Today is a double whammy— Administrative Professionals Day and Earth Day. Regarding the latter, while I feel the Earth certainly deserves its day in the spotlight, I'd much rather see us perform Earth Day activities each and every day that we inhabit this precious planet. Apparently Newsweek writer Daniel Stone and others agree.

Yesterday, I asked a colleague how he was doing. He said, "There's a show on the History channel tonight about what the earth is going to look like after all the humans perish. That made me feel good. You know, being alive and all."

It seems to me that we spend an inordinate amount of time complaining about problems, real and perceived (which makes them real to us), in our lives and not nearly enough time acknowledging and being grateful for the blessings. And blessings exist, even when it appears as though the world we've known is changing in ways that make us uncomfortable and fearful.

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A good wind blows

April 20th, 2009
By: Tim Heston

Some ugliness emerged Friday just south of Grand Rapids, Mich., where fights broke out at Wayland Chevrolet on the same day dealership employees learned they would be losing their jobs. According to the Associated Press, the dealership blamed its fate on the ailing auto industry, and on the shutdown of a nearby General Motors stamping plant.

This is just one example of how emotion swells in this country around the auto industry. It made its mark on manufacturing like no other sector. In the Midwest, it almost single-handedly created the middle class.

But there's more to the Midwest than automotive. Go west of Grand Rapids, across Lake Michigan, and you"ll find Manitowoc, Wis.-based Tower Tech Systems, where 210 employees fabricate wind towers nearly 300 feet tall and almost 200 tons.

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The auto meltdown: 'It's all about the parts'

March 31st, 2009
By: Tim Heston

"It's all about the parts. It's all about the parts."

That was Jean Jennings, editor-in-chief of Automobile magazine in an interview yesterday with Marketplace host Tess Vigeland. Her comment really hit home with me, particularly after digesting the auto industry news and opinion that have been bursting out of mainstream media this week.

Her five words overshadow all the finger-pointing. Who's to blame for the automakers' woes? Some say it's the unions and the health care packages those unions negotiated, or the unions' work rules. Others say companies like GM have too many nameplates to sell efficiently. Others say the dealer system is broken.

Personally, I'm tired of the blame game. In this economy, even Toyotathe poster child for lean and founder of the Toyota Production Systemis talking of possible layoffs and going hat in hand to the Japanese government.

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Auto suppliers get relief

March 24th, 2009
By: Tim Heston

A friend of mine in college couldn't wait to get to Detroit.

A mechanical engineering major, he loved cars. He worked at summer co-ops trying to get his foot in the door. He'd talk about designs, inside and out. And though I never saw him do it, I bet he was the kind of guy who ran his hand across a well-made vehicle, admiring the flawless fit and finish. He admired all the parts that made up a logical whole, and together they made up a system that could continually be perfected.

Last week the government lent a hand to makers of those parts who for too long just haven't been getting paid. The Treasury Department announced $5 billion in aid to auto parts suppliers, a number far below the $25 billion suppliers had wanted. But it's something, and at a time when taxpayers cringe as they read about bailout after bailout, the industry isn't taking that $5 billion for granted. Advocacy groups are applauding the measure, but concerns abound.

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When do we say enough already?

February 18th, 2009
By: Vicki Bell

While my neighbors are circulating e-mails about the newly opened Irish pub that's within walking distance (conserve fuel and drown your sorrows) and notices about how to reduce the tax assessments on our homes—after all, our home values have dropped; one more reason to hit the pub— GM and Chrysler are asking for billions more in aid.

Back in November 2008, National Association of Manufacturers (NAM) President and CEO—and former governor of Michigan— John Engler stressed the importance of a stable auto industry in economic recovery. He said, "We're talking about close to a million jobs in America—we're talking about a lasting impact on our industrial production in the United States. We simply cannot afford to let the auto industry fail."

We know, John, but how much do we have to pour into what is fast becoming a money pit before we say enough already?

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