Archive for the ‘Industry Trends & Analysis’ Category

Focusing on information waste

January 15th, 2013
By: Tim Heston

Yesterday the Brookings Institution, along with the Information Technology and Innovation Foundation, proposed a program that would involve the federal government designating 20 “manufacturing universities” to prepare students for the sectors that need engineering help. Most intriguing, perhaps is its proposed Ph.D. program for engineers:

“Ph.D.s would be transformed into high-level apprenticeships (as they often are in Germany), where industrial experience is a requirement for graduation. Likewise, criteria for faculty tenure would be reformed to include professors’ work with industry and the connection of research with industrial applications, as much as their number of publications.”  According to the report, this would help bridge the wide divide between academia and industry.

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Mexico's other competitive advantage

January 11th, 2013
By: Dan Davis

It used to be just labor cost, but apparently Mexico has another secret weapon in trying to expand its role as the world's manufacturing partner: It can churn out engineering and manufacturing talent for the large multinational manufacturers looking to locate in North America.

Don't believe it? Look what's happening elsewhere in the world. (more...)

Wanted: Experienced workers who never retire

December 13th, 2012
By: Dan Davis

"They've tried for two years to find my replacement, but they didn't find one yet," said 67-year-old Gil Smith, a second-shift welding technician for Rose City Manufacturing, Springfield, Ohio.

He shared that fact with me after saying that he had read the December edition of the Fabricating Update e-newsletter where I mentioned that metal fabricators need to keep older workers around because companies simply aren't prepared to have all of that valuable knowledge walk out the door permanently to enjoy retirement. It's not that workers can't be found and trained to operate the machines and systems; it's the fact that those workers won't know what to do if faced with unforeseen circumstances that prevent them from operating the same machine and systems they were trained to operate. They simply don't have the experience. (more...)

Skills gap, or education gap?

December 11th, 2012
By: Tim Heston

Government officials are paying more attention to manufacturing these days. It’s now politically prudent to preach the merits of reshoring, near-shoring, and the return of the “good manufacturing job.” Of course, this also puts more scrutiny on manufacturing as an industry. Are these good companies, are they really providing good jobs, and are they helping communities grow?

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Labor strikes reveal strengths, weaknesses

December 6th, 2012
By: Eric Lundin

In the end, the labor strike was just eight days long, but for the ports of Los Angeles and Long Beach, an eight-day strike idles a large number of workers and ties up a lot of cargo. The dispute largely centered around the alleged outsourcing of jobs, an accusation brought by the International Longshore and Warehouse Union Local 63 Office Clerical Unit. (more...)

It's a jungle out there

November 30th, 2012
By: Dan Davis

What makes a jungle a scary place? It's probably fear of what might happen—not so much of what has happened. Uncertainty feeds paranoia, and paranoia forces one to lose focus. Without focus, a person is more likely to find himself in a dangerous spot.

Upton Sinclair observed those dangers firsthand when he went undercover for several weeks in 1904 in the Chicago stockyards. The journalist observed the dangers that unskilled workers had to cope with every day, the sickness that was rampant among the workforce, and the abuse that was heaped upon the workers by greedy company management. Back then the workplace could be a deadly place for someone that didn't have his wits about him.

Sinclair's book The Jungle, published in 1906, brought these conditions to the attention of most Americans and eventually led to legislation that set federal standards for meat and food inspection. Sinclair actually wanted the book to generate more interest about worker safety and well-being—which didn't really happen until several years later. (more...)

How black was Black Friday?

November 28th, 2012
By: Eric Lundin

If you tend to avoid crowds, lines, and hassles, you probably spent Nov. 23, Black Friday, doing something other than shopping. And for good reason—the tales of pushing, shoving, and fighting seem to get worse every year.

On the other hand, if you wonder what consumers are up to, you probably pounced on the Black Friday details when they were released by the National Retail Federation®. Supposedly named for the start of the shopping season that pushes many retailers from red to black (loss to profit, a holdover from the days that accounting entries were rendered in red and black), the day's sales figures are considered a bellwether for the Christmas shopping season. (more...)

FABTECH 2012: A reason for optimism

November 16th, 2012
By: Dan Davis

The year was 2008. FABTECH, North America's largest metal fabricating and forming technology tradeshow, was making its first visit to Las Vegas. The opening day of the event generated a lot of excitement because more visitors attended that first day than had ever attended a FABTECH opening day, which included the typically larger Chicago shows. Many attendees were uncertain about the economy cooling down, but plenty of others blamed such talk on the liberal media trying to sabotage the economy. Several weeks later, however, any enthusiasm soon faded; the U.S. economy seemingly fell off of the cliff.

The year is 2012. FABTECH returned to Las Vegas, Nov. 12-14. The opening day generated similar numbers as the show four years ago. Attendees still don't know how much their taxes will go up in 2013 or just how much the federal government's new health care mandate will cost them. Meanwhile, some attendees point the finger at the liberal media for not recognizing that the metal manufacturing sector is operating at near-full capacities. Business is good, but uncertainty remains high even after the presidential election. Can the Republican majority in the House of Representatives work with the Democratic majority in the Senate to provide a roadmap that helps the federal government avoid the huge mandatory budget cuts that are linked to the "fiscal cliff"?

It appears what is old is new again—much to everyone's frustration. But there is good news, and that is fueling quiet optimism among the metal fabricating community walking the floors of FABTECH 2012. Everyone is lean and means to grow the business. Everyone is waiting on the right moment to do it, however.

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At FABTECH 2012: Two people manufacturing will need

November 12th, 2012
By: Tim Heston

What a crowd in Las Vegas. Official attendance numbers, which are audited, aren't released yet, but early estimates are that today may have been one of FABTECH's most well-attended opening days.

Vendors I spoke with were happy with the crowds, and attendees said their shops were busy. Some have seen a little softening of late. Some are very worried about what will happen in Washington. But for the most part, people say business is good.

Admittedly, show attendees may not be the best representative sample of the industry. Businesses in dire situations probably don't bother attending the show at all. Regardless, the metal forming and fabricating niche remains a bright spot in manufacturing and the economy overall.

Today, two booths, coincidentally adjacent to one another, really showed what manufacturing may look like a generation from now.

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Direct-diode lasers enter the sheet metal cutting arena

October 22nd, 2012
By: Tim Heston

CO2 gas lasers still dominate sheet metal cutting, but they aren’t the only game in town anymore. Solid-state lasers like the fiber and disk varieties--which use diode lasers to pump, or excite, the lasing medium--continue to have considerable market success. And now fabricators may have a new type of solid-state system to consider for sheet metal cutting: the direct-diode laser.

Not too long ago, cutting most sheet metal gauges efficiently with a direct-diode laser seemed like a far-fetched concept, and for good reason. Historically direct-diode lasers haven’t had adequate beam quality to do the job. That’s because there has always been a trade-off between high power and high beam quality. In a direct-diode setup, you couldn’t have both.

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