Author Archive

Fiber lasers power forward

June 20th, 2012
By: Dan Davis

At the Salvagnini dealer gathering, Meet-In America, in Hamilton, Ohio, in last week, the company's sales representatives got a reminder of how the company has evolved in recent years. It's no longer just thought of as a major supplier of flexible manufacturing systems; people are recognizing the company for its laser cutting machines as well.

Pierandrea Bello, a Salvagnini product manager, offered several statistics to stress that point, but perhaps the most telling was the 300 percent rise in laser cutting machine production just in the last two years. Fiber lasers are driving that growth, and Salvagnini remains one of the few companies that offer only a solid-state laser cutting machine, not the more traditional CO2 lasers commonly found in metal fabricating shops. (more...)

Where there are fumes, there's no fire for welding companies

June 15th, 2012
By: Dan Davis

In a day when class action lawsuits centering on such things as asbestos, concussion injuries, or tobacco seem to be in the news quite often, don't expect to be reading about suits targeting welding rod manufacturers. Attorneys targeting those welding consumable manufacturers appear to have given up.

That point of view comes from Michael Degan, who works with the Gas and Welding Distributors Association and is a partner with the law firm of Husch Blackwell LLP. "… [R]umors have been floating that the steering committee for plaintiffs [in these suits against welding companies] has been negotiating a proposal to terminate all currently pending welding fume cases. Such an agreement would effectively end welding fume litigation as a mass tort," Degan wrote. You can read the synopsis here. (more...)

It's a career, not a job

June 1st, 2012
By: Dan Davis

If you didn't see the story about the Boy Scouts now offering a welding merit badge, you can learn more about it here. The story's author ties it into the overall need for a new generation of welders, which sort of makes sense. Frankly, I was amazed the Boy Scouts didn't already offer such a merit badge; I guess they are always prepared when it comes to wooden soap box racers—not metal ones.

I'm not going to jump on my soapbox and spread the news about manufacturing's need for welders. The American Welding Society says that the average age of this country's 450,000 welders is 55 and fewer than 20 percent are under 35 years old. That about sums up the challenge that lies ahead.

No. I'd rather talk about the changing definition of a welder. For many in the metal fabricating world, welder means a production welder. I'll let the quote from one teenager highlighted in the MSNBC story sum up that job: "Welding would be a great side job. But it gets real boring, real fast." He left out the part about working in extremely hot conditions with bulky clothing, but he nailed it. (more...)

Manufacturing expansion to press ahead

May 25th, 2012
By: Dan Davis

The Congressional Budget Office (CBO) is being a buzz-kill.

The nonpartisan government agency that watches the cost of legislative action reported this week that if the President George W. Bush-era tax cuts are allowed to expire around the same time that automatic spending cuts in the federal budget are enacted in the first half of 2013, the U.S. could slip back into a recession. The CBO estimates that the U.S. economy could shrink by 1.3 percent in early 2013.

That's a pretty alarming warning, but who's really concerned about a potential crisis? We've got a presidential election under way. 

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Safety first, everything else second

May 16th, 2012
By: Dan Davis

Manufacturing is a matter of life and death.

Ask company owners what that statement means, and they might reply that every strong country needs a robust manufacturing sector. Ask manufacturing workers the same question, and they will tell you it's about their ability to go home safely to their families. They know the everyday risks because they live with them each and every workday.

The hazards? Watch out for the heavy weldment being hoisted over your head. Listen up for the lift truck whizzing by with the pallet of parts that haven't been secured tightly. Check to see if that press brake is shut down before performing routine maintenance. In summary, keep your head on a swivel and be aware at all times, because a metals manufacturing environment can be a dangerous place. (more...)

Manufacturing on the rise; pay not so much

April 20th, 2012
By: Dan Davis

Leave it to the guys at Yale University to screw up a simple headline.

I came across this article--"U.S. Battle to Revive Manufacturing—Part I" in YaleGlobal Online Magazine—but really didn't get sucked into it until I read the subhead "Job growth urged by U.S. presidential candidates may not support high standard of living." Now that's burying the main point.

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"Game-changer" to aid in F-35 production

April 13th, 2012
By: Dan Davis

Sometimes it takes a while for new manufacturing technologies to take off. After about 10 years, it looks like an electron beam material deposition technology might be heading down the runway, destined for full commercialization.

That feeling was prevalent among the workers at Sciaky Inc., Chicago, on April 12. The company hosted a ceremony at its South Side manufacturing campus to celebrate the announcement of a U.S. Department of Defense (DOD) Mentor-Protégé agreement between itself and Lockheed Martin Aeronautics Co., manufacturer of the F-35 Joint Strike Fighter.  Under this type of agreement, the DOD matches up small businesses that have the potential to shine as prime or subcontractors to federal agencies and their partners with larger corporations that already act in this type of role. In this case, Lockheed, which is already involved in six Mentor-Protégé agreements, will give Sciaky management and manufacturing assistance as it looks to commercialize its Electron Beam Direct Manufacturing (EBDM) technology, moving it from a prototyping stage to full-blown production of aerospace parts.

"Ladies and gentlemen, this is indeed a game-changer," said Stephen O’Bryan, Lockheed Martin Aeronautics vice president, F-35 program integration and business development, about Sciaky's technology.

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Addressing the "moral imperative"

April 5th, 2012
By: Dan Davis

Have you read Senior Editor Tim Heston's most recent blog post? If not, you should.

In the blog post, Heston discussed recent media coverage of Apple reported the multimedia gadget maker can't make products in the U.S. because the workforce isn't flexible enough to respond to fickle consumer demand. Toward the end, Heston stated: "I’d say it’s a moral imperative that we again build our U.S. manufacturing infrastructure so we can respond to companies like Apple, with skilled workers and automation."

I don't think the issue can be stated any more clearly. It's time for the U.S. to put the iPhone down, get off the couch, and make a better future for itself.

I could go into the list of reasons that manufacturing is important, but I'll let Jerry Jasinowski, the former president of the National Association of Manufacturers, address the points in this recent editorial. Simply put, manufacturing is a wealth creator that other segments of the economy simply can't match.

Hopefully, people are getting the message, especially knowing that manufacturing continues to lead this slow economic recovery. Job creation is also increasing, with small and medium-sized companies accounting for 89 percent of the 209,000 new workers in March, according to payroll processor Automatic Data Processing.

Where does it start? I'd argue that it already has with the new focus on vocational skill development in community colleges. Unfortunately, the new talent isn't being educated fast enough for many manufacturers, but help is on the way in some areas of the U.S.

How does it continue? There are numerous places to start: tax reform, regulatory relief, and supportive legislative action.

Yes, the U.S. economy is still a consumer-driven entity. Yes, manufacturing as a percentage of the U.S. gross domestic product will continue to shrink—just as agriculture has over the years—as fewer workers are needed to produce the same or more amount of goods. Those are facts that cause some pundits to frown on any special treatment given to manufacturers.

I'd say look at other facts. The unemployment rate is still higher than 8 percent. The average age of a manufacturing worker is late 50, and although they may be working longer to add to their retirement coffers, they soon will be walking out the door. Jobs are available and will be available for some time.

We have a moral imperative to support our neighbors who are looking to rebuild their lives after the tumultuous events of the past five years. We can do that by supporting manufacturing.

Learning from other fabricators

March 9th, 2012
By: Dan Davis

Put two metal fabricators in the same room, and you might find a scene reminiscent of the Hatfields and McCoys. Those two individuals don't want anything to do with each other because one only wants to steal the other one's customers.

Thankfully, all metal fabricators don't feel that way. It's one of the reasons that The FABRICATOR's Leadership Summit has evolved into such a great learning experience for company leaders and managers in this industry. The metal fabricators in attendance aren't afraid to share winning strategies and difficult challenges with their counterparts from all over the U.S. because, more than likely, they aren't competing for the same customers and they actually can learn from the interchange. It's one of the reasons that some of these fabricators have formed formal groups—the Precision Sheet Metal User Groups (PSMUG), as the Fabricators & Manufacturers Association (FMA) has officially labeled these small groups. They know that they can learn the best lessons from others that may have been in similar situations. The FABRICATOR's Tim Heston covered the PSMUGs in December, and when reading it, you realize why those groups are so important. (more...)

Uncle Sam needs you

February 17th, 2012
By: Dan Davis

A metal fabricator knows the importance of diversity in business. A diverse customer base helps a company avoid the dramatic ups and downs that may come with being linked too closely to one industrial segment. A management team with diverse backgrounds helps a company prepare for a multitude of challenges, not just the ones identified by the president and his or her "yes" men. An employment base with diverse talents helps a metal fabricator respond quickly to myriad job orders because they can tackle numerous shop floor jobs, not just one.

That same scenario applies to all aspects of life. People acting of one mind with little tolerance for differing viewpoints is dangerous.

I see Washington, D.C., being like that. I understand the talents that lawyers can contribute to governing, but do an overwhelming majority of those public servants responsible for representing our interests in the nation's capital have to be of the same profession? Would it hurt to have a butcher, a banker, or a metal fabricator represent us?

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